Crown Boiler AWI262, TWI095, TWI128, TWI061, TWI162 AWI/TWI Control System Sequence of Operation

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FIGURE 19: ZONE WIRING USING HONEYWELL V8043F ZONE VALVES

(FACTORY WIRING NOT SHOWN - SEE FIGURE 16 OR 17)

AWI/TWI Control System – Sequence of Operation

(Refer to Figures 16 or 17 for ladder and connection diagrams)

Sequence of Operation, Standing Pilot

1)When the boiler is energized, 24 volts is immediately applied to terminals “1” (blue) and “4” (yellow) on the vent damper. Assuming that there is no call for heat, and that the damper switch is in the “automatic” position, the damper will close.

2)A call for heat from the thermostat energizes relay coil 1R (the relay on the L8148E), causing contacts 1R1 and 1R2 to make. Contact 1R1 starts the circulator. Contact 1R2 sends power to the high limit.

3)Assuming that the high limit is made, current will flow to pin terminal #2 (orange) at the vent damper and the damper will open.

4)Once the vent damper is fully open, an end switch inside the damper will make, energizing pin #3 (red) at the damper. This pin is connected through the damper harness to terminal “B1” on the L8148E. At this point in the operating sequence, 24 volts is present across “B1” and “B2”.

5)Under normal conditions, the flame roll-out switch and blocked vent switch are made. Voltage will therefore immediately appear across the combination gas control (“gas valve”) terminals “TH” and “TR”.

6)When the boiler is first placed into operation, the pilot must be lit. The pilot heats a thermocouple which generates a small amount of electricity sufficient to hold open the safety shut-off valve in the combination gas control. The circuit connecting the thermocouple and the safety shut-off valve is self contained and completely independent of all other wiring on the boiler. This safety shut-off valve is upstream of the 24 volt valves in the gas control which open in response to a call for heat. If the pilot is not lit, the safety shut-off valve will remain closed and gas will not reach the 24 volt valves.

7)Assuming that the pilot is established and proven by the thermocouple, the application of 24 volts across the combination gas valve terminals energizes the redundant 24 volt solenoid valves in the combination gas control, resulting in gas flow through the control and burner operation.

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Contents Crown Inside Front Cover Leave Blank Table of Contents II SpecificationsProduct Description Bleftpipedconfiguration Specifications IV Locating the Boiler III Before InstallingFor Buildings of Other than Unusually Tight Construction Air for Combustion and VentilationExample ALL AIR from Outdoors Ventilated Crawl Space and Attic For Buildings of Unusually Tight ConstructionVI Venting ALL AIR from OUTDOORS, Using Openings Into Boiler RoomTypicalventsystem Installation and Components 1210 Removing an Existing Boiler from a Common ChimneyGAS Connection to Boiler VII Gas PipingStandardPiping Viii System PipingStandard Boiler Piping Piping for Special SituationsIndirect Water Heater Boiler Bypass Piping Single Zone Wiring IX WiringWiring DIAGRAM, Continuous Ignition Circulator Zonewiring Using HONEYWELLR845As Wiring VariationsSequence of Operation, Standing Pilot AWI/TWI Control System Sequence of OperationSequence of Operation, Intermittent Ignition Start-up and Checkout Page Standing Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting GAS Valve Detail Standing Pilot XI Service and Maintenance Heat Exchanger Cleaning Procedure XII Troubleshooting AWI/TWI Troubleshooting Chart END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart Xiii Parts Base-Block-Hood Below 2000 ft Burner Components KEY # Description QTY. or Quantity PER Boiler or Crown P.N Jacket/Components Crown

AWI262, AWI095, TWI095, AWI195, AWI037 specifications

Crown Boiler is a renowned name in the heating industry, providing high-quality, efficient heating solutions that cater to various residential and commercial needs. Among its impressive lineup, the AWI and TWI series stand out for their design, technology, and performance.

The Crown Boiler AWI061 and TWI061 are part of the Hydronic Boiler range, designed to deliver efficient hot water heating. The AWI series features an advanced pressure-jet design that allows it to operate with exceptional fuel efficiency, reducing operating costs for homeowners and businesses alike. Additionally, these models come equipped with an integrated pump system that ensures a consistent supply of hot water, making them ideal for both space heating and domestic hot water applications.

Meanwhile, the AWI162 and AWI128 models are engineered for higher output, addressing larger heating needs without compromising efficiency. These models showcase a robust heat exchanger made of durable cast iron, promoting longevity and effective heat transfer. The AWI series boilers feature a modern control system that allows for precise temperature management, enhancing comfort while minimizing energy consumption.

The Crown Boiler AWI295, on the other hand, steps up with a significant heating capacity suited for commercial applications. This model is designed with advanced safety and efficiency technologies, including an intelligent control module that monitors temperature and pressure, ensuring optimal performance while preventing malfunctions. The large water volume design allows for enhanced thermal stability and consistent heating output.

A notable characteristic across these models is their ease of installation and maintenance. Crown Boiler has engineered the units with user-friendly features, including accessible components and simplified diagnostics that help technicians service the boilers swiftly. Moreover, the durability of cast iron construction ensures that these units can withstand high thermal stress while delivering reliable performance over the years.

In summary, Crown Boiler’s AWI061, TWI061, AWI162, AWI128, and AWI295 models offer a range of solutions equipped with advanced technologies and features designed for efficiency and reliability. These boilers are suitable for diverse heating needs, promising optimal comfort and convenience in both residential and commercial settings. With Crown Boiler's longstanding commitment to quality, customers can be assured of a robust heating solution backed by exceptional service.
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