Crown Boiler AWI229, TWI095, TWI128 Wiring Variations, Circulator Zonewiring Using HONEYWELLR845As

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Wiring Variations

1)Multiple Circulator Zones – Figure 18 shows wiring for two or more circulator zones using Honeywell R845As. One R845A is required for each circulator zone. Circulator terminals “C1” and “C2” on the L8148E are not used. A DPST Honeywell RA832A may be substituted in place of the R845A using the “X” and “X” terminals in place of the “5” and “6” terminals on a R845A.

A call for heat from any thermostat will energize the DPST relay in that zone’s R845A. When this relay is energized, electrical continuity is created between terminals 3 and 4, energizing the circulator for that zone. At the same time, electri- cal continuity is created between terminals 5 and 6 on the R845A, creating a current path from terminal “T” to “TV” on the L8148E. Assuming that the supply water temperature is below the high limit setting, the normal ignition sequence will be initiated.

2)Multiple Zones using Zone Valves – Figure 19 shows wiring for multiple zones using Honeywell V8043F zone valves. This wiring diagram may be used for other 24-volt zone valves as long as they are equipped with end switches. Do not attempt to use the transformer on the L8148E to power the zone valves; use a separate transformer. Up to five V8043Fs may be powered by one 48VA transformer, such as the Honeywell AT87A.

A call for heat from a given thermostat will result in the application of 24 volts across the TH and TR terminals on the corresponding zone valve, energizing the zone valve motor. The zone valve opens and the end switch contacts are then made. The end switches are connected in parallel with each other and to the “T” and “TV” thermostat connections so that any zone valve that opens will also start the circulator and fire the boiler (assuming the high limit is not open). Zone valve terminal TH/TR has no internal connection on the zone valve; it is merely a “binding post” used to connect two or more wires.

FIGURE 18: CIRCULATOR ZONEWIRING USING HONEYWELLR845As

(FACTORY BOILER WIRING NOT SHOWN - SEE FIGURE 16 OR 17)

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Contents Crown Inside Front Cover Leave Blank Product Description Table of ContentsII Specifications Bleftpipedconfiguration Specifications III Before Installing IV Locating the BoilerAir for Combustion and Ventilation For Buildings of Other than Unusually Tight ConstructionExample For Buildings of Unusually Tight Construction ALL AIR from Outdoors Ventilated Crawl Space and AtticALL AIR from OUTDOORS, Using Openings Into Boiler Room VI VentingTypicalventsystem Installation and Components Removing an Existing Boiler from a Common Chimney 1210VII Gas Piping GAS Connection to BoilerViii System Piping StandardPipingPiping for Special Situations Standard Boiler PipingIndirect Water Heater Boiler Bypass Piping IX Wiring Single Zone WiringWiring DIAGRAM, Continuous Ignition Wiring Variations Circulator Zonewiring Using HONEYWELLR845AsAWI/TWI Control System Sequence of Operation Sequence of Operation, Standing PilotSequence of Operation, Intermittent Ignition Start-up and Checkout Page Standing Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting GAS Valve Detail Standing Pilot XI Service and Maintenance Heat Exchanger Cleaning Procedure XII Troubleshooting AWI/TWI Troubleshooting Chart END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart Xiii Parts Base-Block-Hood Below 2000 ft Burner Components KEY # Description QTY. or Quantity PER Boiler or Crown P.N Jacket/Components Crown

AWI262, AWI095, TWI095, AWI195, AWI037 specifications

Crown Boiler is a renowned name in the heating industry, providing high-quality, efficient heating solutions that cater to various residential and commercial needs. Among its impressive lineup, the AWI and TWI series stand out for their design, technology, and performance.

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