Crown Boiler ODV-100, ODV-125, ODV-75 manual III Before Installing, IV Locating the Boiler

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IIIBefore Installing

1)Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance with this manual and the authority having jurisdiction.

In the absence of an authority having jurisdiction, installation must be in accordance with this manual and Installation of Oil-Burning Equipment (ANSI/NFPA 31).

Where required by the authority having jurisdiction, this installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers (ANSI/ASME CSD-1)

2)Read Section VI to verify that the maximum combustion air and exhaust pipe lengths will not be exceeded in the planned installation. Also verify that the vent terminal can be located in accordance with Section VI. Note: The maximum wall thickness through which the terminal can be installed is 12”.

3)Make sure that the boiler is correctly sized:

For heating systems employing convection radiation (baseboard or radiators) use an industry accepted sizing method such as the I=B=R Heat Loss Calculation Guide (Pub. #H21 or #H22) published by the Hydronics Institute in Berkely Heights NJ.

For new radiant heating systems refer to the radiant tubing manufacturer’s boiler sizing guidelines.

For systems including a Crown Mega-Stor indirect water heater, size the boiler to have either the DOE Heating Capacity required for the Mega-Stor or the net rating required for the heating system, whichever results in the larger boiler.

For systems that incorporate other indirect water heaters, refer to the indirect water heater manufac- turer’s instructions for boiler output requirements.

4)Do not install this boiler at altitudes above 2000ft.

5)Inspect shipment. This boiler is shipped in three pieces:

a)Wire-bound crate with boiler

b)Vent terminal carton – Includes terminal, vent adapters, inlet piping and hardware

c)Vent pipe carton - Includes flexible vent pipe.

IV Locating the Boiler

1)Observe the clearances below. Top, side and rear clearances are from jacket. Front clearance is from burner door.

To Combustible Construction

To Non-Combustible Construction

Front

24

15

Left*

6

2-1/2

Right

6

1

Rear

Determined by clearance to Flexible Vent Pipe (below)

Top

24

24

Terminal

0

0

Flexible Vent Pipe

3

0

*14 inch clearance required to open door.

2)Boiler must be installed on a non-combustible surface.

3)Boiler must be located so that the 15-foot vent pipe supplied with the boiler will reach the planned terminal location. Approximately 1.3 feet of pipe length is used up in making a 90-degree bend (Fig 11). See Section V for more information on venting requirements.

3

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Contents Freeport ODV Series Page Table of Contents Product Description II Specifications SpecificationsIII Before Installing IV Locating the BoilerVent System Installation Page Installing the FDVS-4 Vent Terminal Page Page Appliance Adapter Installation Page Vent Pipe Installation AIR Intake Pipe Installation VI System Piping Standard PipingPage Piping for Special Situations Page VII Fuel Piping Viii Wiring IX Start-up and Checkout Service Notes ODV Burner Applications XI Maintenance Avoid Breathing Fiber Particulates and Dust Section XII Replacement Parts Boiler Parts ODV-75, ODV = Not Pictured Page PN 98-100 10/10 Rev.4

ODV-75, ODV-100, ODV-125 specifications

Crown Boiler Company is renowned for producing high-quality heating solutions, and their ODV series is no exception. The ODV-125, ODV-100, and ODV-75 models are part of this advanced product line, designed for residential and light commercial applications. These models exemplify Crown Boiler's commitment to innovation, performance, and efficiency.

One of the main features of the ODV series is its unique vertical design, which helps in optimizing space in various settings, making them ideal for installations where space is at a premium. Each model is engineered to provide reliable heating with output capacities of 125, 100, and 75 MBH respectively. This range allows homeowners to select a unit that best meets their specific heating demands, ensuring comfort without unnecessary energy expenditure.

Technology plays a crucial role in the performance of the ODV series. The units are equipped with stainless steel burners that provide enhanced durability and efficiency. These burners are designed to achieve high combustion efficiency, minimizing fuel consumption and reducing emissions. Additionally, the ODV models feature an integrated electronic ignition system which ensures a reliable start-up and reduces the wear and tear associated with traditional standing pilot systems.

When it comes to construction, the ODV series units are built with a heavy-duty steel casing that provides excellent thermal insulation. This design not only contributes to the efficiency of the boilers but also ensures quiet operation, making them suitable for residential environments. The corrosion-resistant heat exchanger further enhances longevity, providing homeowners with peace of mind regarding their investment.

Another characteristic that sets the ODV series apart is its versatility. These boilers can be configured for use with multiple heating applications, including hot water supply and radiant heating systems. The ODV models also feature easy access to internal components for maintenance and servicing, which is a significant advantage for HVAC professionals.

In summary, the Crown Boiler ODV-125, ODV-100, and ODV-75 models represent the pinnacle of residential heating technology. With their efficient design, advanced burner technology, and ease of maintenance, these units are sure to provide reliable performance for years to come. Whether for a cozy home or a light commercial space, the ODV series offers a solution that balances comfort, efficiency, and durability.