Goodman Mfg ANSI Z21.47CSA-2.3 installation instructions Burn Hazard

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4.The belt drive blower contactor closes its contacts L1, L2 and L3 to T1, T2 and T3 to provide power to the supply fan motor.

5.Check supply fan rotation. If the supply fan is rotating in the wrong direction, disconnect and lock off Single Point Power Block. Do not attempt to change load side wiring. Internal wiring is set at the factory to assure that the supply fan and compressors all rotate in the proper direction. Verification of correct supply fan rotation at initial startup will also indicate correct compressor rotation. Reconnect power and check for proper operation.

6.Compressor contactor closes its contacts L1, L2 and L3 to T1, T2 and T3 to provide power to the compressor motor COMP 1; COMP 2, if conditions are correct. In addition, contactor C1 closes its contact L3 to T3 , energizing the condenser fan motor.

WARNING

BURN HAZARD!

DO NOT TOUCH! DISCHARGE LINE MAY BE HOT!

7.Check that each compressor is operating correctly. The scroll compressors in these units MUST operate in the proper rotation. To ensure the compressors are operating in the correct direction, check the compressor discharge line pressure or temperature after each compressor is started.

The discharge pressure and discharge line temperature should increase. If this does not occur and the compressor is producing an exceptional amount of noise, perform the following checks.

Ensure all compressors and the supply fan motor are operating in the proper direction. If a single motor is operating backwards, check the power wiring for that motor and correct any leads that have been interchanged at the contactor or at the motor.

If all of the motors are operating backward, disconnect the unit power supply and lock it in the “OFF” position. Switch two leads of the power supply at the unit Single Point Power Block. Reconnect power and check for compressor and supply fan motor operation.

8.With all safety devices closed, the system will continue cooling operation until the thermostat is satisfied.

9.Disconnecting the jumper wire between R and Y1 and Y2 and between R and G on TB1 terminal block will simulate a satisfied thermostat. The compressors will cycle off and IIC (pin 12) will initiate its time delay cycle. The compressor and the supply fan will cycle off.

10.After a time delay of approximately 3 minutes, the compressor control circuits will be ready to respond to a subsequent call for cooling from the wall thermostat.

11.Open disconnect switch. Reconnect the field thermostat wire at terminal R on terminal block TB1.

REFRIGERATION PERFORMANCE CHECK

Under normal summertime (full load) operating conditions, superheat should be between 8°F and 12°F and sub-cooling measured at the condenser outlet should be 15°F (nominal). A 25°F to 35°F temperature difference should exist between the entering condenser air and the temperature correspond- ing to the compressor saturated discharge pressure. Check that compressor RLA corresponds to values shown in Ap- pendix C. RLA draw can be much lower than values listed at low load conditions and low ambient condensing tempera- tures. Values in Appendix C can slightly exceed at high load conditions and high ambient condensing temperatures.

GAS SUPPLY PRESSURES & REGULATOR ADJUSTMENTS

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE UNIT BEFORE TURNING OFF THE ELECTRICAL SUPPLY.

WARNING

TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT FIRE GAS UNIT WITH FLUE BOX COVER REMOVED.

NOTE: Except during brief periods when gas pressures are being measured by qualified service personnel, the furnace access panel must always be secured in place when the furnace is in operation. An inspection port in the access panel is provided to monitor the flame.

The first step in checking out the gas-fired furnace is to test the gas supply piping to the unit for tightness and purge the system of air using methods outlined in the latest edition of the National Fuel Gas Code ANSI Z223.1. Verify that the disconnect switch is in the “OFF” position. A soapy water solution should be used to check for gas leaks. Since the unit is subject to considerable jarring during shipment, it is ex- tremely important that all gas connections and joints be tested for tightness. Gas piping downstream from the unit inlet should be checked for leaks during the subsequent sequence check.

The supply gas pressure should be adjusted to 7.0" w.c. on natural gas and 11.0" on LP gas with the gas burners operat- ing. If there is more than one unit on a common gas line, the pressures should be checked with all units under full fire. A supply pressure tap is provided on the upstream side of the gas valve. A manifold pressure tap is provided on the mani- fold. The normal manifold pressure for full input is 3.5" w.c. on natural gas and 10.0" w.c. for propane gas. Minimum gas supply pressure is 5.5" w.c. for natural gas and 11.0" for pro- pane gas. In order to obtain rating, gas supply pressure must be 11.0" w.c. for propane gas.

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Contents CPG Series Replacement Parts Safety InstructionsHigh Voltage General InformationUnit Location Before installing this unit Electrical Entrance LocationsClearances Unit ClearancesRoof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRoof Curb Installation Rigging DetailsElectrical Wiring Corner & Center of Gravity LocationsPower and LOW Voltage Block Locations DropGAS Supply Piping CPG240 GAS HeatNatural Gas Connection Proper Piping PracticePropane GAS Installations Typical Propane GAS PipingCirculating AIR and Filters Venting Condensate Drain ConnectionDrain Connection STARTUP, ADJUSTMENTS, and Checks Moving Machinery Hazard Drive Belt Tension Adjustment Recommended Pounds of Force PER BeltRollout Protection Control With Power And Gas On Burn Hazard Heat Exchanger and Burner Orifice Specifications Normal Sequence of OperationTroubleshooting Check rollout limitAIR Flow Adjustments Input RatingMotor Sheave Adjustments MaintenanceBurner Flame CPG180 Standard Belt Drive Appendix a Blower Performance Data Belt Drive High Static Appendix B Electrical Data Appendix C Unit Dimensions Vertical Discharge TOP ViewIIC 0140L00955 REV a IIC 0140L00957 REV a