Goodman Mfg ANSI Z21.47CSA-2.3 installation instructions Input Rating, AIR Flow Adjustments

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Open Thermal Protection Device

If the primary limit switch opens, the gas valve is immediately deenergized, the induced draft and air circulating blowers are energized. The induced draft and air circulator blowers remain energized until the limit switch recloses. The diag- nostic fault code for an open limit is four (4) flashes.

A primary limit will open due to excessive supply air tempera- tures. This can be caused by a dirty filter, excessive duct static, insufficient air flow, or a faulty limit. Check filters, total external duct static, blower motor, blower motor speed tap (see wiring diagram), and limit. This limit will automatically reset once the temperature falls below a preset level.

Flame Detected with Gas Valve Closed

If flame is detected with the gas valve deenergized, the com- bustion and air circulator blowers are energized. The diag- nostic fault code is five (5) flashes for this condition. The control can be reset by removing the power supply to the unit or it will automatically reset after one hour. Miswiring is the probable cause for this fault.

ABNORMAL OPERATION - COOLING

Short Cycle Compressor Delay

The automatic ignition control has a built-in feature that pre- vents damage to the compressor in short cycling situations. In the event of intermittent power losses or intermittent ther- mostat operation, the ignition control will delay output to the compressor contactor for three minutes from the time power is restored. (Compressor is off a total of three minutes). The diagnostic LED will flash six (6) times to indicate the com- pressor contactor output is being delayed.

NOTE: Some electronic thermostats also have a built-in compressor short cycle timer that may be longer than the three minute delay given above. If you are using an electronic thermostat and the compressor has not started after three minutes, wait an additional five minutes to allow the thermostat to complete its short cycle delay time.

INPUT RATING

It is the responsibility of the contractor to adjust the gas input to the unit. The input rate can be calculated by using the formula:

INPUT Btu/Hr =

3600 x HV

T

 

WHERE:

HV = Heating value of fuel = Btu/ft3 of gas

T = Time in seconds per ft3 of gas flow as read from gas meter

Adjust input rate by varying the adjustment of the gas pres- sure regulator on the gas valve. All adjustments must be made with furnace operating at high fire and at normal operating temperature. Clockwise (P) rotation of the pressure regula- tor screw increases pressure and gas flow rate. Turn screw counterclockwise (Q) to decrease pressure and gas flow rate. After adjustment the furnace temperature rise must be within

the range specified on the unit data plate. NOTE: Thermal efficiency of the furnace is a product efficiency rating deter- mined under continuous operating conditions independent of any installed system.

Regulator Cover Screws

(Reg. Adj. Beneath these screws)

 

High Fire

 

Adjust

 

Low Fire

 

Adjust

INLET

OUTLET

Gas Valve

On/Off Switch

WHITE-RODGERS 36H54 PRESSURE ADJUSTMENTS

HONEYWELL 0151M00015 PRESSURE ADJUSTMENTS

CAUTION

TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE. ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATOR.

AIR FLOW ADJUSTMENTS

The drive on the supply fan is typically set in the middle of the RPM range. The drive motor sheave pitch diameter is field adjustable for the required airflow. Refer to “Drive Adjustments” section below.

When the final adjustments are complete, the current draw of the motor should be checked and compared to the full load current rating of the motor. The amperage must not ex- ceed the service factor stamped on the motor nameplate. The total airflow must not be less than that required for op- eration of the electric heaters or the furnace.

If an economizer is installed, check the unit operating bal- ance with the economizer at full outside air and at minimum outside air. Upon completion of the air flow balancing, we recommend replacing the variable pitched motor sheave with a properly-sized fixed sheave. A matching fixed sheave will provide longer belt and bearing life and vibration free opera- tion. Initially, it is best to have a variable pitched motor sheave

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Contents CPG Series Safety Instructions Replacement PartsGeneral Information High VoltageUnit Location Electrical Entrance Locations Before installing this unitUnit Clearances ClearancesRoof Curb Installation Roof Curb POST-INSTALLATION ChecksRoof TOP Duct Connections Rigging DetailsCorner & Center of Gravity Locations Electrical WiringDrop Power and LOW Voltage Block LocationsCPG240 GAS Heat GAS Supply PipingProper Piping Practice Natural Gas ConnectionTypical Propane GAS Piping Propane GAS InstallationsCirculating AIR and Filters Venting Condensate Drain ConnectionDrain Connection Moving Machinery Hazard STARTUP, ADJUSTMENTS, and ChecksRecommended Pounds of Force PER Belt Drive Belt Tension AdjustmentRollout Protection Control With Power And Gas On Burn Hazard Normal Sequence of Operation Heat Exchanger and Burner Orifice SpecificationsCheck rollout limit TroubleshootingInput Rating AIR Flow AdjustmentsMaintenance Motor Sheave AdjustmentsBurner Flame CPG180 Standard Belt Drive Appendix a Blower Performance Data Belt Drive High Static Appendix B Electrical Data Vertical Discharge TOP View Appendix C Unit DimensionsIIC 0140L00955 REV a IIC 0140L00957 REV a

ANSI Z21.47CSA-2.3 specifications

Goodman Manufacturing's ANSI Z21.47/CSA 2.3 standard is pivotal in ensuring safety and performance in gas appliances and their components. This industry benchmark outlines rigorous safety regulations for residential gas conversion appliances, specifically focusing on categories like storage water heaters, pool heaters, and certain types of boilers.

One of the main features of Goodman’s offering under this standard is its emphasis on user safety. The ANSI Z21.47/CSA 2.3 certification mandates the implementation of robust safety mechanisms to prevent accidents associated with gas leaks or malfunctions. This includes enhanced safety controls and features that mitigate the risk of combustion-related incidents, ensuring peace of mind for both manufacturers and consumers.

Technologically, Goodman Mfg has integrated advanced electronic ignition systems into its products, eliminating the need for pilot lights while enhancing energy efficiency. This technology not only reduces the risk of accidental fires but also contributes to lower energy consumption, making it an environmentally friendly option. Additionally, models compliant with this standard often incorporate smart technology, allowing for remote monitoring and control. This feature further enhances user convenience and energy management, granting homeowners the ability to optimize their energy usage.

In terms of construction and design characteristics, Goodman’s appliances are built to withstand varied operating conditions. They are designed with high-quality materials that provide durability and reliability over time, essential for maintaining performance and safety. These appliances typically feature built-in corrosion protection mechanisms to prolong their lifespan, especially in humid or corrosive environments.

Moreover, Goodman’s adherence to the ANSI Z21.47/CSA 2.3 standard signifies their commitment to energy efficiency, aligning with modern-day sustainability goals. Appliances that meet this standard often exceed governmental energy efficiency mandates, making them a wise investment for consumers aiming to reduce their carbon footprint while enjoying high-performance utility.

In conclusion, Goodman Manufacturing’s adherence to ANSI Z21.47/CSA 2.3 marks a significant dedication to safety, efficiency, and innovation in the gas appliance sector. Through advanced technologies, robust safety features, and a commitment to user satisfaction, Goodman continues to set the standard for excellence in home heating and water heating solutions.