Goodman Mfg ANSI Z21.47CSA-2.3 installation instructions 0140L00957 REV a

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CPG1803504B*/7B & CPG2404004B*/7B* THREE PHASE 460-575/60 HZ BELT DRIVE WIRING DIAGRAM

 

 

SUPPLY VOLTAGE

 

L1

 

460-575/3/60

L2 L3

 

 

T2

CC1

 

CC1

T1

T2

 

 

 

 

 

 

T1

COMP1

T3

CC1

 

 

T3

 

 

 

 

 

 

 

 

C

 

 

 

RCCF1

 

 

 

 

 

F

 

 

 

 

CM1

 

RCCF3

C

 

 

 

 

 

C

 

 

F

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

BC

BLOWER CONTACTOR

CCH

CRANK CASE HEATER

CCHR

CRANK CASE HEATER RELAY

COMP

COMPRESSOR

CM

CONDENSER MOTOR

CCCOMPRESSOR CONTACTOR

EM EVAPORATOR MOTOR

FFUSE

FC

FAN CAPACITOR

FS

FLAME SENSOR

CC2

T1

 

BC

T1

T1

EM

T2

COMP2

T3

T2

T3

CM3

CC2

T2

BC

BC

1

RCCF2

F

CM2

 

T3 CC2

 

3 VM

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IBR

INDOOR BLOWER RELAY

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LPS

LOW PRESSURE SWITCH

LS

LIMIT SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

 

 

 

 

460V OR 575V

 

 

 

 

CCH1

 

1

 

3

 

 

 

 

2

1

 

TR

460V OR 575V

 

 

 

 

 

 

CCH2

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

3

 

 

 

 

 

 

TB1

 

 

 

 

 

 

 

S2

S1

 

TR

 

 

L1 NOTE 3

 

24V

IGN

NOTE 3 L2

 

 

1

 

 

 

IIC

 

F

H C

FS

 

 

FS

BC

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

D1

 

6

4

 

 

 

 

LS

 

 

VMR

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

ALS

 

RS

 

GV

 

 

IIC

 

 

 

 

 

 

6

 

 

 

 

CC2

 

 

 

PS

 

 

 

 

 

 

8

 

 

LPS2

HPS2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

2

ECON

 

 

 

 

 

7

10

12

LPS1

 

 

 

 

 

 

HPS1

 

 

 

 

 

 

11

 

 

 

CC1

 

 

 

 

6

4

 

6

4

TB2

TERMINAL BLOCK (L1)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

NOTES

1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO THE ECONOMIZER ACCESSORY.

3.L1 AND L2 ON IIC CONTROL IS 24V INPUT.

4.USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

5.FOR TWO STAGE OPERATION REMOVE W1 TO W2 WIRE JUMPER.

 

 

 

CCHR1

 

 

CCHR2

 

 

 

 

 

 

NOTE 5

 

 

PLF

9

6

3

 

 

 

 

Y

 

R

G

W1 W2

Y1

C

NOTE

8

5

2

Y2

 

 

 

 

 

2

7

4

1

 

TO THERMOSTAT

 

 

TB1

 

 

 

 

INSTALLER/SERVICEMAN

THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:

FACTORY WIRING

 

 

 

 

LINE VOLTAGE

 

 

 

 

LOW VOLTAGE

 

 

 

 

 

 

 

 

OPTIONAL

 

 

 

 

HIGH VOLTAGE

 

FIELD WIRING

 

 

 

 

HIGH VOLTAGE

 

 

 

 

LOW VOLTAGE

 

 

 

THERMOSTAT

FIELD WIRING

2 STAGE COOLING

 

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y1

Y/Y2

PK

Y2

C

BL

C

O

OR

O

TB1

STAT

 

 

NO ECONOMIZER

 

W

WH

W

STATUS LIGHT

ON

OFF

1 BLINK

2 BLINKS

3 BLINKS

4 BLINKS

5 BLINKS

6 BLINKS

EQUIPMENT STATUS

NORMAL OPERATION

NO POWER OR

INTERNAL CONTROL

IGNITION FAILURE

OPEN ROLLOUT

SWITCH

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

PRESSURE SWITCH CLOSED WITHOUT INDUCER ON

OPEN LIMIT SWITCH

FALSE FLAME SENSED

COMPRESSOR

OUTPUT DELAY

CHECK

------

CHECK INPUT POWER CHECK FUSE ON CONTROL

REPLACE CONTROL

GAS FLOW

GAS PRESSURE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN LIMIT OPEN

BAD SWITCH

STICKING GAS VALVE

3 MIN. COMP..

ANTI-CYCLE TIMER

WIRE CODE

BK

BLACK

BL

BLUE

BR

BROWN

GR

GREEN

OR

ORANGE

PK

PINK

PU

PURPLE

RD

RED

WH

WHITE

YL

YELLOW

YL/PK

YELLOW WITH

 

PINK STRIPE

BL/PK

BLUE WITH

 

PINK STRIPE

G

GR

G

R

RD

R

Y1

 

 

Y/Y2

YL

Y2

C

BL

C

O

OR

O

TB1STAT

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

O

OR

O

TB1

 

STAT

 

 

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER CURRENT PROTECTION

0140L00957 REV A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

31

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Contents CPG Series Safety Instructions Replacement PartsGeneral Information High VoltageUnit Location Electrical Entrance Locations Before installing this unitUnit Clearances ClearancesRigging Details Roof Curb POST-INSTALLATION ChecksRoof Curb Installation Roof TOP Duct ConnectionsCorner & Center of Gravity Locations Electrical WiringDrop Power and LOW Voltage Block LocationsCPG240 GAS Heat GAS Supply PipingProper Piping Practice Natural Gas ConnectionTypical Propane GAS Piping Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersDrain Connection Moving Machinery Hazard STARTUP, ADJUSTMENTS, and ChecksRecommended Pounds of Force PER Belt Drive Belt Tension AdjustmentRollout Protection Control With Power And Gas On Burn Hazard Normal Sequence of Operation Heat Exchanger and Burner Orifice SpecificationsCheck rollout limit TroubleshootingInput Rating AIR Flow AdjustmentsMaintenance Motor Sheave AdjustmentsBurner Flame CPG180 Standard Belt Drive Appendix a Blower Performance Data Belt Drive High Static Appendix B Electrical Data Vertical Discharge TOP View Appendix C Unit DimensionsIIC 0140L00955 REV a IIC 0140L00957 REV a

ANSI Z21.47CSA-2.3 specifications

Goodman Manufacturing's ANSI Z21.47/CSA 2.3 standard is pivotal in ensuring safety and performance in gas appliances and their components. This industry benchmark outlines rigorous safety regulations for residential gas conversion appliances, specifically focusing on categories like storage water heaters, pool heaters, and certain types of boilers.

One of the main features of Goodman’s offering under this standard is its emphasis on user safety. The ANSI Z21.47/CSA 2.3 certification mandates the implementation of robust safety mechanisms to prevent accidents associated with gas leaks or malfunctions. This includes enhanced safety controls and features that mitigate the risk of combustion-related incidents, ensuring peace of mind for both manufacturers and consumers.

Technologically, Goodman Mfg has integrated advanced electronic ignition systems into its products, eliminating the need for pilot lights while enhancing energy efficiency. This technology not only reduces the risk of accidental fires but also contributes to lower energy consumption, making it an environmentally friendly option. Additionally, models compliant with this standard often incorporate smart technology, allowing for remote monitoring and control. This feature further enhances user convenience and energy management, granting homeowners the ability to optimize their energy usage.

In terms of construction and design characteristics, Goodman’s appliances are built to withstand varied operating conditions. They are designed with high-quality materials that provide durability and reliability over time, essential for maintaining performance and safety. These appliances typically feature built-in corrosion protection mechanisms to prolong their lifespan, especially in humid or corrosive environments.

Moreover, Goodman’s adherence to the ANSI Z21.47/CSA 2.3 standard signifies their commitment to energy efficiency, aligning with modern-day sustainability goals. Appliances that meet this standard often exceed governmental energy efficiency mandates, making them a wise investment for consumers aiming to reduce their carbon footprint while enjoying high-performance utility.

In conclusion, Goodman Manufacturing’s adherence to ANSI Z21.47/CSA 2.3 marks a significant dedication to safety, efficiency, and innovation in the gas appliance sector. Through advanced technologies, robust safety features, and a commitment to user satisfaction, Goodman continues to set the standard for excellence in home heating and water heating solutions.