Multiquip MQ- D206H manual Power Plant, Oil Alert Feature, Suction Lift, Pump Support, Elevation

Page 12

MQ-D206H— GENERAL INFORMATION

APPLICATION

The MQ Model D206H diaphragm pump is designed to be used for de-watering applications. The suction and discharge ports on the D206H use a 2-inch diameter opening, which allows the pump to pump at rate of approximately 3,000 gallons/hour (gph) or 11,340 liters/hour (lph).

Diaphragm pumps use a positive displacement design rather than centrifugal force to move water through the casing. This means the pump will deliver a specific amount of flow per stroke, revolution or cycle. These pumps are commonly referred to as mud hogs, mud hens and mud suckers.Their names reflect their popularity for use in applications where shallow depths and slurry water render centrifugal pumps ineffective

Power Plant

These diaphragm pumps are powered by an 5.5 horsepower air cooled, 4-stroke, single cylinder HONDA GX-120gasoline engine that incorporates a low "Oil Alert Feature" .The drive shaft of the engine is coupled to an offset connecting rod that is coupled to a flexible diaphragm. The connecting rod alternately raises (expands) and lowers (contracts) the diaphragm at a rate between 40 and 65 strokes per minute depending on engine speed.

Oil Alert Feature

In the event of low oil or no oil, the HONDA GX-120 engine has a built-in oil alarm engine shut-down feature. In the event the oil level is low the engine will automatically shut-down.

Suction Lift

This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always place the pump as close to the water as possible.

Pump Support

The pump should always be placed on solid stationary ground in a level position.

NEVER place the pump on soft soil. The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.

Elevation

Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.

A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.

For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 3 shows suction lift at various elevations.

Table 3. Suction Lift at Various Elevations

Altitude

 

 

Suction Lift in Feet (Meters)

 

 

Feet (Meters)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sea Level

10.0 (3.048)

 

15.0

(4.572)

20.0 (6.096)

 

25.0 (7.620)

 

 

 

 

 

 

 

 

 

 

2,000 (610)

8.80

(2.680)

 

13.2

(4.023)

17.6

(5.364)

 

22.0 (6.705)

 

 

 

 

 

 

 

 

 

 

 

4,000 (1,219)

7.80

(2.377)

 

11.7

(3.566)

15.6

(4.754)

 

19.5

(5.943)

 

 

 

 

 

 

 

 

 

 

 

6,000 (1,829)

6.90

(2.103)

 

10.4

(3.169)

13.8

(4.206)

 

17.3

(5.273)

 

 

 

 

 

 

 

 

 

 

8,000 (2,438)

6.20

(1.889)

 

9.30 (2.834)

12.4

(3.779)

 

15.5

(4.724)

 

 

 

 

 

 

 

 

 

 

10,000 (3,048)

5.70

(1.737)

 

8.60 (2.621)

11.4

(3.474)

 

14.3

(4.358)

 

 

 

 

 

 

 

 

 

 

 

Table 4 shows percentage drops in performance as elevation increases.

Table 4. Performance Loss at Various

Elevations

Altitude

Discharge Flow

Discharge Head

Feet (Meters

 

 

 

Sea Level

100%

100%

 

 

 

2,000 (610)

97%

95%

 

 

 

4,000 (1,219)

95%

91%

 

 

 

6,000 (1,829)

93%

87%

 

 

 

8,000 (2,438)

91%

83%

 

 

 

10,000 (3,048)

88%

78%

 

 

 

PAGE 12 — MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL — REV. #0 (12/15/03)

Image 12 Contents
Model 2 MQ-D206H Diaphragm Pump Parts Manual REV. #0 12/15/03 Heres HOW to GET Help MQ-D206H- Table of Contents Parts Ordering Procedures Dimension Net WeightMQ-206H Diaphragm ModelDimensions Instructions for the safe Pump. Refer to the engine Relative to its safe operation MQ-D206H Safety Message Alert Symbols MQ-D206H- Rules for Safe Operation MQ-D206H- Rules for Safe Operation EmergenciesPower Plant Oil Alert FeatureSuction Lift Pump SupportMQ-D206H- Pump Components MQ-D206H- Basic Engine Engine Controls and ComponentsBefore Starting Engine Oil CheckFuel Check MQ-D206H- PRE-SETUP Pump Hoses and ClampsMQ-D206H- PRE-SETUP Pump Starting the Engine Honda engine Engine Choke Lever ClosedChoke Lever Closed Throttle Lever Run20 MQ-D206H Diaphragm Pump Parts Manual REV. #0 12/15/03 Connecting Rod Bearing Lubrication Gear Reduction Oil TransmissionMQ-D206H Maintenance Pump Pump Vacuum TesterMQ-D206H Maintenance Engine Engine MaintenanceEngine Air Cleaner Spark Plug GapMQ-D206H Preparation for Long -TERM Storage Pump StorageMQ-D206H Troubleshooting Engine Engine TroubleshootingMQ-D206H Troubleshooting ENGINE/PUMP MQ-D206H Explanation of Code in Remarks Column Items Found In the Items Number ColumnMQ-D206H Suggested Spare Parts Qty DescriptionMQ-D206H Waterbox and Groove Assy Part Name QTY. Remarks MQ-D206H Pump Assy MQ-D206H Pump Assy MQ-D206H AXLE, HANDLE, Engine MTG. and Bumper Assy MQ-D206H AXLE, HANDLE, Engine MTG. and Bumper Assy Honda GX120K1QX2 Engine AIR Cleaner Assy Part Name QTY Remarks Honda GX120K1QX2 Engine Camshaft Assy Part Name Honda GX120K1QX2 Engine Carburetor Assy Gasket SET Honda GX120K1QX2 Engine Control Assy ARM, Governor Honda GX120K1QX2 Engine Crankcase Cover Assy GASKET, OIL Filler CAP Honda GX120K1QX2 Engine Crankshaft Assy CRANKSHAFT, H-TYPE Honda GX120K1QX2 Engine Cylinder Barrel Assy WEIGHT, Governor Honda GX120K1QX2 Engine Cylinder Head Assy GUIDE, Valve OS Optional Honda GX120K1QX2 Engine FAN Cover Assy GROMMET, Adjusting Cover Honda GX120K1QX2 Engine Flywheel Assy FAN, Cooling Honda GX120K1QX2 Engine Fueltank Assy RUBBER, Supporter 107MM Honda GX120K1QX2 Engine Ignition Coil Assy Coil ASSEMBLY, Ignition Honda GX120K1QX2 Engine Muffler Assy Muffler Honda GX120K1QX2 Engine Piston Assy PISTON, Standard Honda GX120K1QX2 Engine Recoil Starter Assy REEL, Recoil Starter No Artwork Avalible Honda GX120K1QX2 Engine Gasket KIT Assy Effective October 1, 2002 Terms and Conditions of Sale Parts MQ-D206H Diaphragm Pump Parts MANUAL- REV. #0 12/15/03 Technicalassistance Warrantydepartment