Multiquip MQ- D206H manual Gear Reduction Oil Transmission, Connecting Rod Bearing Lubrication

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MQ-D206H — MAINTENANCE (PUMP)

Pump Vacuum Test

CAUTION:

DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed.

To perform the pump vacuum test do the following:

1.Remove the pump fill cap (Figure 2), and fill the pump with water.

2.Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping.

3.As shown in Figure 19 (next page), place a water hose inside the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will prevent the pump from running dry.

4.Place the Pump Vacuum Tester (P/N 7000030) over the pump suction (inlet) opening (Figure 19) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.

5.Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reseat vacuum tester.

6.Run the pump for a few minutes while monitoring the vacuum gauge. If the gauge indicates a reading between -25 and -20 in. Hg. (inches of mercury) then it can be assumed that the pump is working correctly.

25 in. Hg (inches of mercury)

NOTE translates into 25 feet of lift at sea level.

7.If the vacuum tester gauge indicates a reading below -20 in. Hg, it can then be assumed that the pump is not functioning correctly, and corrective action needs to be taken.

6.To test the flapper valve, shut down the engine. The vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped.This prevents backflow and allows for faster priming when the engine is restarted.

Pump Cleaning

After pumping water containing large amounts of dirt and debris, perform the following:

1.Remove the drain plug from the pump housing (Figure 2) and drain any water left in the pump.

3.Clean and remove dirt, debris from pump casing. Inspect impeller and volute for wear. Replace any damaged or worn parts.

Gear Reduction Oil (Transmission)

1.Change transmission oil after the first 40 hours of operation. Use SAE 80/90 EP gear oil. Transmission oil capacity is 1-1/4 pints (590 ml.). Check oil level periodically and change oil after every 400 hours of operation.

Connecting Rod Bearing Lubrication

1.Grease connecting rod bearing thru the access hole (Figure 7) every 25 hours of operation.

2.Use only premium lithium based grease, conforming to NLG1 Grade #2 consistency.

Connecting Rod Bearing Lubrication

1.Keep interior of pump and valves clean. Flush out pump with clear water after operation.

2.Remove connecting rod guard occasionally and wipe up excess grease from connecting rod bearing.

MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 21

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Contents Model 2 MQ-D206H Diaphragm Pump Parts Manual REV. #0 12/15/03 Heres HOW to GET Help MQ-D206H- Table of Contents Parts Ordering Procedures Net Weight DimensionMQ-206H Diaphragm ModelDimensions Instructions for the safe Pump. Refer to the engineRelative to its safe operation MQ-D206H Safety Message Alert Symbols MQ-D206H- Rules for Safe Operation Emergencies MQ-D206H- Rules for Safe OperationOil Alert Feature Power PlantSuction Lift Pump SupportMQ-D206H- Pump Components Engine Controls and Components MQ-D206H- Basic EngineBefore Starting Engine Oil CheckFuel Check Hoses and Clamps MQ-D206H- PRE-SETUP PumpMQ-D206H- PRE-SETUP Pump Engine Choke Lever Closed Starting the Engine Honda engineThrottle Lever Run Choke Lever Closed20 MQ-D206H Diaphragm Pump Parts Manual REV. #0 12/15/03 Gear Reduction Oil Transmission Connecting Rod Bearing LubricationPump Vacuum Tester MQ-D206H Maintenance PumpEngine Maintenance MQ-D206H Maintenance EngineSpark Plug Gap Engine Air CleanerPump Storage MQ-D206H Preparation for Long -TERM StorageEngine Troubleshooting MQ-D206H Troubleshooting EngineMQ-D206H Troubleshooting ENGINE/PUMP Items Found In the Items Number Column MQ-D206H Explanation of Code in Remarks ColumnQty Description MQ-D206H Suggested Spare PartsMQ-D206H Waterbox and Groove Assy Part Name QTY. Remarks MQ-D206H Pump Assy MQ-D206H Pump Assy MQ-D206H AXLE, HANDLE, Engine MTG. and Bumper Assy MQ-D206H AXLE, HANDLE, Engine MTG. and Bumper Assy Honda GX120K1QX2 Engine AIR Cleaner Assy Part Name QTY Remarks Honda GX120K1QX2 Engine Camshaft Assy Part Name Honda GX120K1QX2 Engine Carburetor Assy Gasket SET Honda GX120K1QX2 Engine Control Assy ARM, Governor Honda GX120K1QX2 Engine Crankcase Cover Assy GASKET, OIL Filler CAP Honda GX120K1QX2 Engine Crankshaft Assy CRANKSHAFT, H-TYPE Honda GX120K1QX2 Engine Cylinder Barrel Assy WEIGHT, Governor Honda GX120K1QX2 Engine Cylinder Head Assy GUIDE, Valve OS Optional Honda GX120K1QX2 Engine FAN Cover Assy GROMMET, Adjusting Cover Honda GX120K1QX2 Engine Flywheel Assy FAN, Cooling Honda GX120K1QX2 Engine Fueltank Assy RUBBER, Supporter 107MM Honda GX120K1QX2 Engine Ignition Coil Assy Coil ASSEMBLY, Ignition Honda GX120K1QX2 Engine Muffler Assy Muffler Honda GX120K1QX2 Engine Piston Assy PISTON, Standard Honda GX120K1QX2 Engine Recoil Starter Assy REEL, Recoil Starter No Artwork Avalible Honda GX120K1QX2 Engine Gasket KIT Assy Effective October 1, 2002 Terms and Conditions of Sale Parts MQ-D206H Diaphragm Pump Parts MANUAL- REV. #0 12/15/03 Technicalassistance Warrantydepartment

MQ- D206H specifications

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