Bosch Appliances Model GWH 425 manual Gas piping & connections, GAS Connections

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Installation instructions

3.7 Gas piping & connections

Before connecting the gas supply, check the rating plate on the right side of the heater to be sure that the heater is rated for the same gas to which it will be connected.

In the United States: The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code ANSI Z223.1/NFPA 54.

In Canada: The Installation should conform to CGA B149 INSTALLATION CODES and/or local installation codes.

Mount regulator to gas inlet pipe as shown in Fig. 13. The arrow on the back of the regulator indicates the direction of gas flow and should point toward the appliance.

Fig. 13 Installation of Gas Pressure Regulator

Note: The GWH 425 PN comes with a gas pressure regulator. Not installing or altering the gas pressure reg- ulator will be a violation of CSA certification of the unit. The regulator supplied with the heater is preset for the gas shown on the rating plate to the correct pressure. It is an appliance level regulator designed for (low inlet) pressure (less than 1/2 Psig or 14" W.C.).

Warning: DO NOT connect to an unregulated or high pressure propane line or to a high pressure commercial natural gas line.

Warning: The heater must be isolated from the gas supply piping system during any pressure testing of that system at test pressures equal to or more than 0.5 psig. If overpressure has occurred, such as through improper testing of the gas lines or malfunction of the supply system, the gas valve must be checked for safe operation.

GAS CONNECTIONS

BInstall a manual gas shut off valve, on the gas supply line.

BInstall a union when connecting gas supply.

BAttach the appliance regulator to the inlet gas pipe.

BThe minimum diameter required for any appliance connector used is ¾”.

BNational Fuel Gas Code requires that a sediment trap (drip leg) be installed on gas appliances not so equipped. The drip leg must be accessible and not subject to freezing conditions. Install in accordance with the recommendations of the serving gas supplier.

When connections are made, check for gas leaks at all joints. Apply some gas leak detection solution to all gas fittings. Bubbles are a sign of a leak. A combustible gas detector may also be used to detect for leaks.

Danger: If you have a leak, shut off the gas. Tighten appropriate fittings to stop leak. Turn the gas on and check again with a gas leak detection solution. Never test for gas leaks using a match or flame.

HIGH ALTITUDE INSTALLATION

The pressure regulator provided with the heater is adjusted to deliver the proper gas pressure (as indicated on the rating plate and in the manual for altitude up to 2000 feet (660 meters) above sea level. On appliances being installed above 2000 ft (660 meters) elevation, the inlet gas pressure should be set at installation to the value shown below.

Note: The gas pressures specified below refer to pressures taken at the pressure tap on the gas inlet pipe just above the regulator. See chapter 3.8 for measuring gas pressure.

MAXIMUM INLET GAS FLOW PRESSURE SETTING

Altitude

Nat. Gas

Liquid Propane

inches W.C.

inches W.C.

 

0’ - 2 000 ft

5.7”

10.5”

 

 

 

2 000 ft - 4 500 ft

4.6”

8.4”

 

 

 

Table 3 Above 4.500 ft consult your local gas provider

GAS LINE SIZING

The gas supply piping should be sized according to the applicable code for a maximum draw of 117,000 BTUH. Measure the length of gas supply line and use the tables in Fig. 14 or the gas line manufacturer’s sizing tables to determine the pipe diameter necessary to accommodate the BTU demand of the unit. If there are more gas appliances drawing on the same line, size the gas line according to the total maximum amount of BTU draw for all appliances.

Note: Under sizing the gas line may result in diminished output and improper operation. See chapter 3.8 for the procedure to confirm gas pressure.

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Contents GWH-425-PN-N GWH-425-PN-L Index IndexAppliance details GWH 425 PN specifications Technical dataOver heat prevention temperature limiter Water resistant Appliance detailsGeneral rules to follow for safe operation Unpacking the GWH 425 PN heaterDimensions in Inches and mm Dimensions and installation clearancesInstallation instructions Installation instructionsProper location for installing your heater Heater placement and clearancesScrews Incandescent particle tray Mounting HeaterAppliances located in confined spaces Combustion air requirementsVenting Existing interior masonry chimney Installation instructions Masonry chimneyGAS Connections Gas piping & connectionsFor Natural GAS Water connections Connecting manometer Shut off gasConnecting the pressure relief valve PRV Measuring gas pressureOperation instructions For your safety read before operating your water heaterOperation instructions Recirculation applicationTo turn off appliance Lighting instructionsDraining water from heater Setting the water temperatureTemperature adjustment knob Pilot Maintenance and serviceMaintenance intervals Water valveOperate the circulating pump Vent assemblyMain burners Mineral scale build-upPilot goes out during or after hot water use TroubleshootingPilot lights, but goes out when button is released Introduction Pilot does not lightCheck for a clogged inlet water filter screen see chapter Hot water temperature fluctuates at tapBurners do not light with water flow Burners ignite without hot water flow Noise when heater is runningWater is too hot Water is not hot enoughBurners do not operate cleanly yellow flames when operating Saving water resources Protecting the environmentProtecting the environment Interior components Interior components and diagram parts listInterior components and diagram parts list Components Diagram Components diagramDescription Reference Parts listFifteen Year Limited Warranty Waitsfield, VT all rights reserved Bosch Group Bosch Water Heating Mad River ParkSerial Number Gas Pressure Reading Static