American Water Heater (A)BCG385T500-8N, (A)BCG38T500-8P Installation Considerations, Water Piping

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INSTALLATION CONSIDERATIONS

INSTALLATION CONSIDERATIONS

Installation information given in this service manual IS NOT a complete installation instruction. Installation information covered in this service manual has a limited focus as it applies to servicing. This service manual does not replace or supersede the Instruction Manual that came with the water heater. Always refer to the instruction manual that came with the water heater for complete installation instructions.

If the instruction manual that came with the water heater is not on hand, copies can be obtained from the manufacturer’s web site or by calling the toll free phone number shown on the back cover of this service manual.

WATER PIPING

Closed Water Systems

Water supply systems may, because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back flow preventers. Devices such as these cause the water system to be a closed system.

Thermal Expansion

As water is heated, it expands (thermal expansion). In a closed system, the volume of water will grow when it is heated. As the volume of water grows, there will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty. Thermal expansion can also cause intermittent temperature-pressure relief valve operation: water discharged from the valve due to excessive pressure build up. This condition is not covered under the limited warranty. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion.

A properly sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion. Contact a local Qualified Service Agency (page 3) to have a thermal expansion tank installed.

GAS PRESSURE REQUIREMENTS

Table 1 shows supply and manifold gas pressure requirements for (A)BCG385T500-8N and (A)BCG38T500-8P 120 - 121 model water heaters. Supply gas pressure is the pressure of fuel gas being supplied to the water heater. Manifold gas pressure is the pressure of the gas being supplied to the water heater’s burners.

Supply gas pressure should be measured twice. One measurement while the water heater is not firing (static) and again while the water heater is firing (dynamic). If the supply gas pressure drops more than 1.5” W.C. between the static and dynamic pressure measurements, this may indicate the gas line and/or gas regulator to the water heater is undersized. See the gas line requirements in the Instruction Manual that came with the water heater.

Servicing should only be performed by a Qualified Service Agent

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Contents Models ABCG385T500-8N Commercial GAS Water HeatersCommercial GAS Water Heater Table of Contents Service Reminder Service WarningIntroduction QualificationsTools Optional RequirementsTools Required Water Piping Installation ConsiderationsGAS Pressure Requirements Closed Water SystemsAir Supply AIR RequirementsInstallation Considerations Make-up Air Direct Communication with Outdoors Contaminated Air Clearances Water HeaterMinimum Clearances to Combustible Surfaces Clearances ExteriorVenting Sequence of Operation Operation and ServiceElectrical Sequence 1a 1 1b Wiring DiagramYES Operating Sequence Flow ChartMeasuring Gas Pressures GAS Control ValveMain Valve Solenoid Connections Manifold Pressure AdjustmentHOT Surface Igniter HSI GAS Control VALVE/BURNER Area ViewBlower Prover Switch Table Blower Prover Switch SettingsThermostat and Ignition Control Board View White Rodgers Ignition Control Board White Rodgers Integrated Control ThermostatPRE-SERVICE Checklist System has locked out after 3 trials for ignition TroubleshootingIgnition Control Board Error Codes Reversed polarity in power supply Internal control board failure Igniter not sensed and/or water heater not groundedLED Indication Action Status Integrated Heater Control Display LightsThen Test 1 120 VAC to Heater CheckConditions Test 2 Polarity Check Test 3 Continuity Check of High Limit ECO Ohms Test 4 Upper Temperature Probe Continuity CheckTest 5 Calling for Heat no Blower Operation Test 6 Blower ON, no Ignition E4 Plug Test 8 Igniter HEATS, no Main Burner Test 9 Igniter HEATS, no Main Burner Test 10 Main Burner Ignition for Less than Five Seconds Test 11 Water Heater Shutting OFF below Setting Page

(A)BCG38T500-8P, (A)BCG385T500-8N specifications

The American Water Heater (A)BCG38T500-8P and (A)BCG385T500-8N are innovative options in the realm of residential water heating systems. Designed for efficiency and reliability, these water heaters are perfect for households looking for robust hot water solutions.

One of the primary features of these models is their 38-gallon capacity, which makes them suitable for medium to large households. They provide an ample supply of hot water for everyday needs such as showers, dishwashing, and laundry. With a powerful 50000 BTU gas burner, both models can heat water effectively, ensuring that users have access to hot water when they need it.

In terms of technology, both the (A)BCG38T500-8P and (A)BCG385T500-8N are designed with advanced, environmentally-friendly features. Their efficient design helps reduce energy consumption, making them compliant with Energy Star standards. This not only ensures that users save on utility bills but also contributes to a more sustainable approach to water heating.

The construction of these water heaters is robust, typically featuring a glass-lined tank to prevent corrosion and extend the lifespan of the unit. The exterior is designed to withstand the rigors of time while providing excellent insulation to minimize heat loss. Both models are also equipped with a durable anode rod that further enhances corrosion resistance.

Safety is another critical characteristic of the (A)BCG38T500-8P and (A)BCG385T500-8N. They include safety features such as a temperature and pressure relief valve, ensuring that the system operates safely under various conditions. Additionally, these models often come with a 6-year limited warranty, providing peace of mind for homeowners.

Installation is straightforward, as these water heaters are designed to fit standard plumbing setups. They also offer a range of adjustable settings, allowing homeowners to customize their hot water experience according to their specific needs.

In summary, the American Water Heater (A)BCG38T500-8P and (A)BCG385T500-8N stand out for their ample capacity, energy-efficient operation, durable construction, and safety features. They represent a reliable choice for those seeking effective and long-lasting water heating solutions in their homes.
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