American Water Heater BCL3 85T275 6NOX Water heater installation, Water Line Connections

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Water heater installation

Water Line Connections

The water piping installation must conform to these instructions and to all local code authority having jurisdiction. Good practice requires that all heavy piping be supported.

Read and observe all requirements in the following sections before installation of the water piping begins:

1.Water Temperature Control and Mixing Valves on page 12.

2.Dishwashing Machines on page 13.

3.Temperature-Pressure Relief Valve on page 13.

4.Closed Systems and Thermal Expansion on page 13.

5.For multiple water heater installations see Water Piping Diagrams beginning on page 34.

Water (potable) Heating And Space Heating

1.All piping components connected to this unit for space heating applications shall be suitable for use with potable water.

2.Toxic chemicals, such as those used for boiler treatment, shall NEVER be introduced into this system.

3.This unit may NEVER be connected to any existing heating system or component(s) previously used with a non-potable water heating appliance.

4.When the system requires water for space heating at temperatures higher than required for domestic water purposes, a tempering valve must be installed. Please refer to installation diagrams beginning on page 34 of this manual for suggested piping arrangements.

5.These water heaters cannot be used in space heating applications only

Thermometers (not Supplied)

Thermometers should be obtained and field installed as shown in the installation diagrams.

Thermometers are installed in the system as a means of detecting the temperature of the outlet water supply.

Water Piping Diagrams

This manual provides detailed water piping diagrams for typical methods of application for the water heaters, see Water Piping Diagrams beginning on page 34.

The water heater may be installed by itself, or with a separate storage tank. When used with a separate storage tank, the circulation may be either by gravity or by means of circulating pump. Adjust flow by throttling a full port ball valve installed in the circulating line on the outlet side of the pump. Never throttle flow on the suction side of a pump. See the Water Piping Diagrams beginning on page 34.

Note: In addition to the factory installed Temperature-Pressure Relief Valve (T&P valve) on the water heater, each remote storage tank that may be installed and piped to a water heating appliance must also have its own properly sized, rated and approved Temperature-Pressure Relief Valve installed.

Call the toll free technical support phone number listed on the back cover of this manual for further assistance in sizing a T&P valve for remote storage tanks.

T&P Valve Discharge Pipe

Explosion Hazard

Temperature-Pressure Relief Valve must comply with ANSI Z21.22- CSA 4.4 and ASME code.

Properly sized temperature- pressure relief valve must be installed in opening provided.

Can result in overheating and excessive tank pressure.

Can cause serious injury or death.

This water heater is provided with a properly rated/sized and certified combination temperature - pressure (T&P) relief valve by the manufacturer. See Temperature-Pressure Relief Valve on pages 13-14 for information on replacement and other requirements.

CAUTION

Water Damage Hazard

•Temperature-Pressure Relief Valve discharge pipe must terminate at adequate drain.

Install a discharge pipe between the T&P valve discharge opening and a suitable floor drain. Do not connect discharge piping directly to the drain unless a 6” (15.2 cm) air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in adequate quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

T&P Valve Discharge Pipe Requirements:

•Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

•Shall not be plugged or blocked.

•Shall not be exposed to freezing temperatures.

•Shall be of material listed for hot water distribution.

•Shall be installed so as to allow complete drainage of both the Temperature-Pressure Relief Valve and the discharge pipe.

•Must terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building.

•Shall not have any valve or other obstruction between the relief valve and the drain.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsGeneral Safety Information Fire and Explosion HazardHydrogen Gas Flammable PrecautionsGrounding Instructions Qualified Installer or Service Agency IntroductionAbbreviations Used QualificationsFeatures and Components Eliminator self-cleaning systemBlower/Burner Assembly High Limit Switch ControlsInstallation considerations Rough In DimensionsRough-In-Dimensions Recovery Capacities, based on 82% efficiencyLocating the Water Heater ClearancesNSF Leg Kit Insulation BlanketHard Water Circulation PumpsHigh Altitude Installations Breathing Hazard Carbon Monoxide GasInstallation Requirements Temperature-Pressure Relief Valve Dishwashing MachinesClosed Water Systems Thermal ExpansionValve Discharge Pipe Requirements Combustible Material StorageContaminated Air Air Requirements Unconfined SpaceConfined Space VentingMultiple Heater Manifold Outdoor Air Through One Opening Fresh Air Openings for Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsOutdoor Air Through Two Vertical Ducts Air From Other Indoor SpacesType B GAS Vent Multiple Gas Fired Tank-Type HeatersModel ABCL3 85T275 6NOX Valve Discharge Pipe Water heater installationWater Line Connections Installation Diagrams Top Inlet/Outlet Usage Tube Inlet InstallationHeater Wiring Gas Line Leak Testing Gas PipingPurging Gas Meter Size Natural Gases OnlyInitial Start Up Start upPrior to Start Up Water Temperature Adjustment Multiple Appliance InstallationsChecking Venting Checking the InputSequence of Operation Lighting & Operating LabelSequence of Operation Flow Chart YESMaintenance Temperature-Pressure Relief Valve TestVenting System Intake Air ScreenDraining and Flushing Deliming SolventsTo Drain the Water Heater Storage Tank To Flush the Water Heater Storage TankTank Cleanout Procedure Deliming Using Flo-Jug MethodElectrical Servicing System DiagnosticsIgnition Control System High Water Temperature Shut OFF System For Your InformationStart Up Conditions Operational ConditionsComplaint Cause Remedy User TroubleshootingQualified Service Agency Diagrams Water PipingTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Model Dimension a Page Service and Repair Expenses Claim ProcedureALL Other Parts Conditions and Exceptions

BCL3 95T199 6NOX, BCL3 85T390 6NOX, BCL3 85T275 6NOX specifications

American Water Heater Company has been a leader in the production of high-quality water heaters for residential and commercial use. Among their acclaimed collection are three notable models: the BCL3 85T275 6NOX, BCL3 85T390 6NOX, and BCL3 95T199 6NOX. Each of these models is meticulously designed, providing efficient heating solutions while prioritizing safety and environmental responsibility.

The BCL3 85T275 6NOX is an advanced model that offers a remarkable 275,000 BTU output, making it suitable for a variety of applications, from single-family homes to larger commercial settings. This unit features a powerful water heating capacity and is equipped with a robust heat exchanger that maximizes thermal efficiency. One of its key technological innovations is the low nitrogen oxide (NOX) emissions system, which significantly reduces harmful emissions, thereby complying with stringent environmental standards.

Similarly, the BCL3 85T390 6NOX enhances performance with a higher BTU output of 390,000. This capacity allows it to effectively serve larger facilities with higher demand for hot water. The technology behind this model includes an automatic flue damper that optimizes energy use by adjusting the airflow, resulting in improved combustion efficiency. Additionally, its durable construction ensures long service life, catering to the needs of both residential users and commercial operations.

The BCL3 95T199 6NOX, with its 199,000 BTU capacity, combines efficiency with versatility. This unit is designed for a wide range of water heating needs, providing an excellent option for both medium-sized homes and smaller commercial setups. Its unique design incorporates advanced insulation materials that help retain heat longer, thereby enhancing overall efficiency. Like its counterparts, this model is equipped with advanced NOX reduction technology, which makes it an environmentally friendly choice.

All three models share a common theme of reliability and efficiency. Their advanced control systems enable precise temperature management, allowing users to set their desired hot water temperatures with ease. Furthermore, each unit is designed with safety features such as a high-temperature limit switch and electronic ignition, ensuring safe operation.

In conclusion, the American Water Heater BCL3 series — featuring the BCL3 85T275 6NOX, BCL3 85T390 6NOX, and BCL3 95T199 6NOX — showcases the company's commitment to innovation, quality, and environmental stewardship. These models not only meet the demanding needs of consumers but also contribute to a more sustainable future with their low emissions and efficient systems. Whether for residential or commercial use, they are designed to deliver reliable performance year after year.
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