American Water Heater BCL3 95T199 6NOX Tank Cleanout Procedure, Deliming Using Flo-Jug Method

Page 30

NOTE: Un•Lime is not available for use in Canada.

Hydrochloric base acids are not recommended for use on glass lined tanks.

Observe handling instructions on label of product being used.

Tank Cleanout Procedure

The following practices will ensure longer life and enable the unit to operate at its designed efficiency:

1.Once a month the heater should be flushed. Open the drain valve and allow two gallons of water to drain from the heater. Inlet water valve should remain open to maintain pressure in tank.

2.A cleanout opening is provided for periodic cleaning of the tank. Gas must be shut off and heater drained before opening cleanout.

To clean heater through cleanout opening, proceed as follows:

3.Drain heater.

4.Remove outer cover plate from lower side of heater jacket.

5.Remove six (6) hex head screws securing tank cleanout plate and remove plate.

6.Remove lime, scale, or sediment using care not to damage the glass lining.

7.Inspect cleanout plate gasket, if new gasket is required, replace with part no. 9004099215.

8.Install cleanout plate. Be sure to draw plate up tight by tightening screws securely.

9.Replace outer jacket cover plate.

In some water areas the sediment might not be removed by this method and may result in the water heater making rumbling or boiling noises. To dissolve and remove these more stubborn mineral deposits, UN•LIME Professional Delimer should be used.

Deliming Using Flo-Jug Method

UN•LIME in the 5 gallon size is recommended for deliming of all models. Contact your local dealer, distributor or water heater manufacturer.

Prepare the Water Heater

To delime the water heater using the Flo-Jug method, first prepare the heater for deliming.

Explosion Hazard

Flammable hydrogen gases may be present.

Keep all ignition sources away from faucet when turning on hot water.

Do not smoke or have open flame or sparks in vicinity of heater. Do not mix UN•LIME with other chemicals. Do not allow contact with magnesium, aluminum or galvanized metals.

Chemical Hazard

• Product contains phosphoric acid.

• Keep out of reach of children.

• Use rubber or neoprene gloves.

Contains phosphoric acid. In case of external contact, flush with cool water. If irritation persists, get medical attention. If swallowed, give 1 or 2 glasses of water or milk and call physician.

Get immediate medical attention for eyes. Keep out of reach of children.

NOTE: THE USE OF RUBBER OR NEOPRENE GLOVES IS RECOMMENDED, ESPECIALLY IF YOU HAVE ANY OPEN SORES OR CUTS TO AVOID UNNECESSARY IRRITATION OR DISCOMFORT.

1.Turn off fuel and/or power supply to heater. Also, turn off power to any electrical device or equipment, which is attached, or part of the system.

2.Open hot water side of faucet closest to heater and allow water to run until it is cool enough to handle safely.

3.Close cold water inlet valve to heater.

4.Connect hose to drain valve at bottom of heater and start draining heater into suitable floor drain area.

5.Remove relief valve while heater is draining. NOTE: Do not replace relief valve until deliming is completed. Relief valve opening will also act as a vent in case of possible contact between the delimer and the anode rod(s), which may produce flammable hydrogen-air mixtures.

6.If relief valve appears to be limed-up, place it in a clean glass or plastic container adequate in size so that you can pour enough UN•LIME® into the container to cover the valve and allow space for foaming. When foaming stops, run fresh cool water into the container and rinse the relief valve for a few minutes.

7.If heater does not drain completely after a reasonable length of time, turn off the main water supply valve to stop water from entering the tank due to a by-pass problem or defective cold water inlet valve. Also, check for clogged drain valve opening. Heater must be completely drained before introducing UN•LIME.

8.Remove the cleanout cover and place a clean plastic bucket next to the cleanout opening.

Partially open the cold water inlet valve to allow time to accomplish the following and then close the valve.

While the water is being run through the tank, insert a stiff wire, copper tube flattened at one end or an opened wire coat hanger through the cleanout opening and scrape out any loose deposits of scale or sediment. This is an economical way to avoid unnecessary usage of the deliming solution.

Repeat the opening and closing of the cold water inlet valve as necessary but be sure the heater is completely drained when ready to introduce the UN•LIME.

Upon completion, reinstall the cleanout cover and use a new cleanout cover gasket (part number 9004099215). Remove the drain valve.

30

Image 30
Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsGeneral Safety Information Fire and Explosion HazardPrecautions Grounding InstructionsHydrogen Gas Flammable Abbreviations Used Qualified Installer or Service AgencyIntroduction QualificationsBlower/Burner Assembly High Limit Switch Features and ComponentsEliminator self-cleaning system ControlsRough-In-Dimensions Installation considerationsRough In Dimensions Recovery Capacities, based on 82% efficiencyLocating the Water Heater ClearancesHard Water NSF Leg KitInsulation Blanket Circulation PumpsHigh Altitude Installations Breathing Hazard Carbon Monoxide GasInstallation Requirements Closed Water Systems Temperature-Pressure Relief ValveDishwashing Machines Thermal ExpansionCombustible Material Storage Contaminated AirValve Discharge Pipe Requirements Confined Space Air RequirementsUnconfined Space VentingOutdoor Air Through Two Openings Multiple Heater Manifold Outdoor Air Through One OpeningFresh Air Openings for Confined Spaces Outdoor Air Through Two Horizontal DuctsOutdoor Air Through Two Vertical Ducts Air From Other Indoor SpacesType B GAS Vent Multiple Gas Fired Tank-Type HeatersModel ABCL3 85T275 6NOX Water heater installation Water Line ConnectionsValve Discharge Pipe Installation Diagrams Top Inlet/Outlet Usage Tube Inlet InstallationHeater Wiring Purging Gas Line Leak TestingGas Piping Gas Meter Size Natural Gases OnlyStart up Prior to Start UpInitial Start Up Checking Venting Water Temperature AdjustmentMultiple Appliance Installations Checking the InputSequence of Operation Lighting & Operating LabelSequence of Operation Flow Chart YESVenting System MaintenanceTemperature-Pressure Relief Valve Test Intake Air ScreenTo Drain the Water Heater Storage Tank Draining and FlushingDeliming Solvents To Flush the Water Heater Storage TankTank Cleanout Procedure Deliming Using Flo-Jug MethodSystem Diagnostics Ignition Control SystemElectrical Servicing Start Up Conditions High Water Temperature Shut OFF SystemFor Your Information Operational ConditionsTroubleshooting Qualified Service AgencyComplaint Cause Remedy User Diagrams Water PipingTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Model Dimension a Page ALL Other Parts Service and Repair ExpensesClaim Procedure Conditions and Exceptions

BCL3 95T199 6NOX, BCL3 85T390 6NOX, BCL3 85T275 6NOX specifications

American Water Heater Company has been a leader in the production of high-quality water heaters for residential and commercial use. Among their acclaimed collection are three notable models: the BCL3 85T275 6NOX, BCL3 85T390 6NOX, and BCL3 95T199 6NOX. Each of these models is meticulously designed, providing efficient heating solutions while prioritizing safety and environmental responsibility.

The BCL3 85T275 6NOX is an advanced model that offers a remarkable 275,000 BTU output, making it suitable for a variety of applications, from single-family homes to larger commercial settings. This unit features a powerful water heating capacity and is equipped with a robust heat exchanger that maximizes thermal efficiency. One of its key technological innovations is the low nitrogen oxide (NOX) emissions system, which significantly reduces harmful emissions, thereby complying with stringent environmental standards.

Similarly, the BCL3 85T390 6NOX enhances performance with a higher BTU output of 390,000. This capacity allows it to effectively serve larger facilities with higher demand for hot water. The technology behind this model includes an automatic flue damper that optimizes energy use by adjusting the airflow, resulting in improved combustion efficiency. Additionally, its durable construction ensures long service life, catering to the needs of both residential users and commercial operations.

The BCL3 95T199 6NOX, with its 199,000 BTU capacity, combines efficiency with versatility. This unit is designed for a wide range of water heating needs, providing an excellent option for both medium-sized homes and smaller commercial setups. Its unique design incorporates advanced insulation materials that help retain heat longer, thereby enhancing overall efficiency. Like its counterparts, this model is equipped with advanced NOX reduction technology, which makes it an environmentally friendly choice.

All three models share a common theme of reliability and efficiency. Their advanced control systems enable precise temperature management, allowing users to set their desired hot water temperatures with ease. Furthermore, each unit is designed with safety features such as a high-temperature limit switch and electronic ignition, ensuring safe operation.

In conclusion, the American Water Heater BCL3 series — featuring the BCL3 85T275 6NOX, BCL3 85T390 6NOX, and BCL3 95T199 6NOX — showcases the company's commitment to innovation, quality, and environmental stewardship. These models not only meet the demanding needs of consumers but also contribute to a more sustainable future with their low emissions and efficient systems. Whether for residential or commercial use, they are designed to deliver reliable performance year after year.