American Water Heater 316888-004 warranty Cleaning the Heat Engine

Page 45

Remove the filter:

Disconnect the electrical power to the water heater.

Close the shutoff valves on both the hot-water and cold-water lines.

Unlock the door by rotating the side lock counter- clockwise with a wide, slot screwdriver.

Pop the top and bottom door pins by pushing the pins out, using a small screwdriver. Open the door.

Open a nearby hot water faucet to depressurize the water tank.

Drain the tank following the instructions in the “Draining The Tank” section.

Unscrew the filter and clean by rinsing it under a faucet and scrubbing with a brush if required.

Heat

Engine

Cabinet

Water

Inlet Filter

Water Inlet

Fitting

FIGURE 38

Install the filter:

Install the clean filter.

Close the drain valve.

Open the shutoff valves on both the hot-water and cold-water lines.

Fill the tank following the instructions in the “Filling The Water Heater” section in this Manual.

Close and lock the door.

Reconnect the electrical power to the water heater.

Restart the water heater following the Lighting Instructions found in the Operating Manual.

CLEANING THE HEAT ENGINE

It is imperative that the control compartment burner and circulating air passageways of the appliance is kept clean.

Turn off and disconnect the electrical power. Allow to cool.

Remove and clean the water inlet filter. See “Cleaning The Inlet Water Filter” section.

Remove the front panel.

Use a low air pressure to remove dust from the main burner, heat exchanger, and blower. Do not use a wet cloth or spray cleaners on the burners.

NOTE: Do not use volatile substances such as benzene and thinners. They may ignite or fade the paint.

FLUSHING THE HEAT EXCHANGER (LIME BUILD- UP)

The heat exchanger must be cleaned on a regular basis to reduce lime build-up. The frequency of this cleaning is dependent on the quality of your local water supply. Failure to flush the appliance will cause damage to the heat exchanger. Damage caused by lime build-up is not covered by the unit’s warranty.

Disconnect electrical power to the water heater.

Close the shutoff valves on both the hot water and cold water lines.

Drain the tank using the instructions in the “Draining The Tank” section.

Disconnect the hoses joining the tank and the heat engine (upper hose is water outlet and lower hose is water inlet).

Connect addition length of hose (not provided) to existing hoses. (Note: The heat engine hose is a 3/4” NPT thread which is different for a garden hose thread.)

5 gallon pail of virgin, food grade, white vinegar (or virgin, food grade,

citric acid).

Hot Water

Line

Heat

Engine

Cold Water

Line

FIGURE 39

Connect a pump to the hose running to the heat engine water inlet (lower fitting). We recommend a submersible utility pump for the circulating pump. (Note: If a submersible pump is not used, connect a hose from the circulating pump to the cleaning solution.)

Pour approximately 4 gallons (15 litres) of virgin, food grade, white vinegar or citric acid into a 5 gallon or greater pail.

Place the “intake” and “output” hoses into the pail of cleaning solution. If a submersible utility pump is used, place the pump into the pail of cleaning solution.

Plug in the circulating pump.

Connect the electrical power to the water heater and run the heat engine.

Operate the heat engine to circulate the cleaning solution through the system for at least 45 minutes. (Note: Lower the temperature below 104°F (40°C) or to vacation mode.) Warning: Water will become hot very

quickly.

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Image 45 Contents
AN Odorant is Added to the GAS Used By this Water Heater Power Vent GAS ModelsTable of Contents Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Can be triggered at any time Introduction Preparing for the InstallationPage Replacement Parts and Deliming Products GET to Know Your Water Heater GAS ModelsOperation Rough in Dimensions Installation ConsiderationsDirectly BELOW. Keep Clear of ALL Obstructions Suggested Piping Arrangement For TOP Connections Water Piping Mixing Valve UsageWater Potable Heating All models are considered Hotter Water can ScaldFacts to Consider about Location Handle Installation Earthquake Zones Page Combustion AIR and Ventilation Appliances in Unconfined SpacesAppliances in Confined Spaces ALL AIR from Outdoors See Figures 12, 13 Water Piping Chemical Vapor CorrosionClosed Water Systems Thermal ExpansionHard Water TEMPERATURE-PRESSURE Relief ValveValve and Pipe Insulation if supplied GAS Piping GAS Line Purging High Altitude InstallationsFLOODING/FREEZING Filling the Water HeaterIf using 2 inch vent pipe Vent Pipe TerminationPlanning the Vent System If using 3 inch vent pipe Vent Terminal INSTALLATION, Sidewall Installation of Vent SystemCondensate Masonry Side WallsSequence of Installations Installation SequenceVent terminals supplied with heater must be used Installation of Vertical Vent System Installation of Vent SYSTEM, SidewallVent Pipe Preparation Initial PreparationSelection of Materials Recommended BRUSH* Size for Primer Cement Applications Step aStep B Step E Power VentStep F Step G Connection to Vent PipeVent Hoods MAY be Extremely HOT During Operation Electrical Connections Filling the Water HeaterCalibration Display Panel Operating InstructionsPage MCU Lighting Instructions For Your Safety Read Before LightingHeat Cycle Definitions State Description Temperature Regulation Temperature Probes Unique Hybrid FeaturesPage Temperature Regulation Constant Output Temperature Control Start UP ConditionsOperational Conditions Housekeeping MaintenanceVenting System Inspection Burner Operation and InspectionTEMPERATURE-PRESSURE Relief Valve Operation Anode ROD ReplacementCleaning the Inlet Water Filter MotorsFlushing the Heat Exchanger Lime BUILD- UP Cleaning the Heat EngineDraining the Tank Fault Indication and Error CodesDiagnostic Display RemarksCode Display Example Format Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Troubleshooting There is no HOT Water or When the TAP is OpenedHOT Water Turns Cold Stays ColdLeakage Checkpoints ServiceParts Identification Item # Description AB C DEF Replacement Parts Description NIP/DIP/TBO/HTKIT # Page Page