American Water Heater 6510319 Checking the Draft, Water Temperature Regulation

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Stacking
Stacking occurs when a series of short draws of hot water (3 gallons or less) are taken from the water heater tank. This causes increased cycling of the burner and can result in increased water temperatures at the hot water outlet. An anti-scald device is recommended in the hot water supply line to reduce the risk of scald injury.
Emergency Shut Down
Important: Should overheating occur or the gas supply fails to shut off, turn off the water heater’s manual gas control valve and call a qualified service technician.
Incorrect flame
lazy yellow
Correct flame
soft blue
Yellow inner cones are satisfactory
Tips may have a yellow tint
Inspect the burner
flames through the viewport and compare
them to the drawings in Figure 18. A properly operating burner
should produce a soft blue flame. Blue tips with yellow inner cones
are satisfactory. The tips of the flame may have a slight yellow tint. The flame should not be all yellow or have a sharp blue-orange color. Contaminated air may cause an orange colored flame. Contact a qualified service technician if the flame is not satisfactory.
Figure 18
Flame Characteristics
Burner Flames
Relief
Opening
Match
Figure 17

Checking the Draft

Burn Hazard

Do not touch vent.

Doing so can result in burns.

After successfully lighting the water heater, allow the unit to operate for 15 minutes and check the drafthood relief opening for proper draft. Pass a match flame around the relief opening of

the drafthood. A steady

flame drawn into the opening indicates proper draft. If the flame flutters or is blown out, combustion products are escaping from

the relief opening. If this occurs, do not operate the water heater until proper

adjustments or repairs are made to the vent pipe system.

Water Temperature Regulation

Water temperature over 125°F can cause severe burns instantly or death from scalds.

Children, disabled and elderly are at highest risk of being scalded.

Feel water before bathing or showering.

Temperature limiting valves are recommended.

The thermostat is adjusted to its lowest temperature when it is shipped from the factory. Water temperature can be regulated by moving the temperature dial to the preferred setting. The preferred starting point is 120°F. Align the index bar on the thermostat with the desired water temperature as shown in Figure 19.

There is a hot water scald potential if the thermostat is set too high.

Important: Adjusting the thermostat past the 120°F bar on the temperature dial will increase the risk of scald injury. Hot water can produce first degree burns within:

120°F (49°C) more than 5 minutes 130°F (54°C) at 20 seconds 140°F (60°C) at 3 seconds 150°F (66°C) at 1-1/2 seconds 160°F (71°C) at less than 1 second

Figure 19

Robertshaw Gas Valve/Thermostat

Settings

130°F

120°F

 

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Note: During low demand periods when hot water is not being used, a lower thermostat setting will reduce energy losses and may satisfy your normal hot water needs. If hot water use is expected to be more than normal, a higher thermostat setting may be required to meet the increased demand. When leaving your home for extended periods (vacations, etc.) turn the temperature dial to its lowest setting. This will maintain the water at low temperatures with minimum energy losses and prevent the tank from freezing during cold weather.

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Contents Installation Instructions Use & Care Guide Table Of Contents Consumer Information Consumer ResponsibilitiesUnpacking the Water Heater Location Requirements Site LocationClearances and Accessibility Gas Requirements Gas Pressure TestingGas Supply Gas PressureCombustion Air Supply and Ventilation Natural Gas Pipe Capacity Table Cu. Ft./HrUnconfined Space Confined SpaceAll Air from Inside the Building All Air from Outdoors Louvers and GrillesVent Pipe System Drafthood InstallationVent Connectors Vent Pipe SizeChimney Connection Vertical Exhaust Gas VentPiping Installation Water System PipingClosed System/Thermal Expansion Temperature and Pressure Relief Valve Temperature & Pressure Relief ValveSolar Installation Special ApplicationsCombination Space Heating/Potable Water System Installation Checklist Lighting Instructions G. Bottled Propane ModelsWater Temperature Regulation Checking the DraftBurn Hazard Do not touch vent Doing so can result in burns Operational Conditions Routine Preventative Maintenance Temperature and Pressure Relief ValveDraining and Flushing Removing the Burner from the Manifold Assembly Replacement PartsRemoving the Manifold Assembly Natural Gas Burner Low NoxExternal Inspection & Cleaning of the Flame-trap Replacing the ThermocoupleCleaning the Combustion Chamber and Flame-trap Replacing the Manifold AssemblyTesting the Igniter System Piezoelectric Igniter SystemRemoving and Replacing the Gas Control Valve/Thermostat Air Shutter adjustment for Flame Guard L.P.-30T only Troubleshooting Chart Flame Guard Safety System Operational ChecklistTroubleshooting Chart Problem Possible Causes Corrective ActionRepair Parts Illustration Repair Parts ListListed Parts Kits and Illustrations