A.O. Smith BTI 120 Preventive Maintenance, Water Temperature Control, Check the Ignitor Assembly

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WATER TEMPERATURE CONTROL

DANGER

THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND/ OR DEATH. THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON'S AGE AND TIME OF EXPOSURE. THE SLOWER RESPONSE TIME OF DISABLED PERSONS INCREASES THE HAZARDS TO THEM. NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP, OR TO DRAW THEIR OWN BATH WATER. NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUB OR SHOWER.

THE WATER HEATER SHOULD BE LOCATED IN AN AREA WHERE THE GENERAL PUBLIC DOES NOT HAVE ACCESS TO SET TEMPERATURES.

SETTING THE WATER HEATER TEMPERATURE AT 120°F WILL REDUCE THE RISK OF SCALDS. Some states or provinces require settings at specific lower temperatures.

Below you will find listed the approximate time-to-burn relationship for normal adult skin. Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the thermostat setting by up to 20°F . If you experience this type of use, you should consider using lower temperature settings to reduce scald hazards.

Temperature

Time to Produce 2nd & 3rd

Setting

Degree Burns on Adult Skin

180°F (82°C)

Nearly instantaneous

170°F (77°C)

Nearly instantaneous

160°F (71°C)

About 1/2 second

150°F (66°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

More than 5 minutes

Valves for reducing point-of-use temperature by mixing cold and hot water are available. Also available are inexpensive devices that attach to faucets to limit hot water temperatures. Contact a licensed plumber or the local plumbing authority.

The water temperature is controlled by a thermostat, fig. 3, which has two sensing elements. One sensor is located near the top of the tank and the other is near the center. The thermostat is set in the lowest position before the heater leaves the factory.

The thermostat temperature dial, fig. 3, is accessible by removing the control cover. The dial is adjustable and may be set for 120°F(49°C) to 180°F(82°C) water temperature, but 120°F (49°C)

is the recommended starting point. It is suggested the dial be placed on the lowest setting which produces an acceptable hot water supply. This will always give the most energy efficient operation. The temperature control has a 4°F fixed differential.

PREVENTIVE MAINTENANCE

CHECK THE IGNITOR ASSEMBLY

At least once a year, check the ignitor assembly, Fig. 12, and the main burner, Fig. 13, for proper operation. Refer to the following ignitor assembly and main burner sections.

IGNITOR ASSEMBLY

For access to ignitor assembly, unfasten two screws to burner cover and remove. Locate the burner with the ignitor assembly and remove screw holding burner to manifold. Slide burner out to access ignitor assembly.

Servicing of the ignitor assembly includes keeping the ignitor free of lint, scale or any other foreign debris.

FIGURE12

MAIN BURNER

The main burner, fig.13, should display the following characteristics:

Cause rapid ignition and carry across entire burner.

Give reasonably quiet operation during ignition, burning, and extinction.

Cause no excessive lifting of flame from burner ports.

FIGURE13

If the preceding burner characteristics are not evident, check for accumulation of lint, scale or other foreign debris that restricts or blocks the air openings to the burner or heater.

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Image 25 Contents
Commercial GAS, GLASS-LINED, TANK-TYPE Water Heater Models BTI 120 Thru 400/AFront View TOP View Back View ROUGH-IN-DIMENSIONS ROUGH-IN-DIMENSIONSGasand Electrical Characteristics Foreword Table of ContentsGeneral Safety Information High Altitude Installations FeaturesHigh Limit Switch Exhaust Inducer Blower Assy Electronic Ignition ControlCirculating Pump Dishwashing Machine RequirementClearances LevelingHard Water AIR RequirementsMultiple Heater Manifold VentingModel BTI-120 Type B GAS VentModel BTI-154 Model BTI-275 Model BTI-250Model BTI-310 Water Potable Heating and Space Water Line ConnectionsGAS Piping System ConnectionsGAS Pressure Regulator GAS Piping and Dirt LEG InstallationGAS Meter Size Natural Gases only Type of GASSingle Unit Wiring Diagram BTI-120 Through 400A Heater WiringTube Inlet Installation Installation DIAGRAMS-TOP INLET/OUTLET UsageGeneral Code RestrictionsHorizontal Storage Tank and Forced Circulation Vertical Storage Tank and Forced CirculationPage Circulating Return Line Connection Installation DIAGRAMS-SIDE INLET/OUTLET UsageHeater with Mixing Valve and Recirculated Sanitizing Loop TWO PRE-HEATERS with Booster Heater Horizontal Storage Tank Manifold Kits Model Dimension aOperation Sequence of Operation What to do if YOU Smell GAS For Your Safety Read Before OperatingWater Temperature Control Preventive MaintenanceCheck the Ignitor Assembly Ignitor AssemblyGAS Valves Remote Storage Tank Temperature ControlChecking the Input Venting SystemAnode ROD Inspection HOT Water OdorFlushing DrainingDeliming Using FLO-JUG Method Tank Cleanout ProcedureDeliming Solvents Replacement Parts ServiceSystem Diagnostics Ignition Module SystemYES Sequence of Operation Flow ChartComplaint Cause User Serviceman Operational ChecklistRemedy Claim Procedure Service and Repair ExpensesKeepthiswarrantypostedadjacenttotheheaterforfuturereference Tank