A.O. Smith BTI 120 warranty Features, High Altitude Installations, High Limit Switch

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Do not apply insulation to the top of the water heater, as this will interfere with safe operation of drafthood.

Do not cover the temperature & pressure relief valve.

Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

Do obtain new labels from A.O. Smith for placement on the blanket directly over the existing labels.

HIGH ALTITUDE INSTALLATIONS

WARNING

INSTALLATIONS ABOVE 2000 FEET (610 METERS) REQUIRE REPLACEMENT OF THE BURNER ORIFICE IN ACCORDANCE WITH SECTION 8.1.2 OF THE NATIONAL FUEL GAS CODE (ANSI Z223.1). FAILURE TO REPLACE THE ORIFICE WILL RESULT IN IMPROPER AND INEFFICIENT OPERATION OF THE APPLIANCE RESULTING IN THE PRODUCTION OF INCREASED LEVELS OF CARBON MONOXIDE GAS IN EXCESS OF SAFE LIMITS WHICH COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

You should contact your gas supplier for any specific changes which may be required in your area.

As elevation above sea level is increased, there is less oxygen per cubic foot of air. Therefore, the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply. Failure to make this reduction would result in an overfiring of the heater causing sooting, poor combustion and/or unsatisfactory heater performance.

aligned with the top of the inlet spud. A label above the jacket hole has an arrow that will point to the marked portion of the pipe nipple if the orientation is correct. If the arrow does not point within the marked range on the pipe nipple, adjust the pipe nipple to correct. A pipe union is supplied with the Eliminator to reduce the probability of misaligning the Eliminator accidentally while tightening the connection to the inlet water supply line. Improper orientation of the Eliminator can cause poor performance of the heater and can significantly reduce outlet water temperatures during heavy draws.

Note: The inlet tube may have 1, 3 or 7 cross tubes.

FIGURE2

For proper function, the Eliminator must be oriented correctly. There is a marked range on the pipe nipple that must be aligned with the top of the inlet spud (check for label on the appliance) to assure proper operation. Please check to confirm that the marked range is in alignment with the top of the spud. A pipe union is supplied with the Eliminator to help eliminate the possibility of changing the orientation by accidentally overtightening the inlet supply. Improper orientation of the Eliminator may cause temperature buildup issues or spells of colder than usual water temperatures.

REQUIREMENTS

Ratings specified by manufacturers for most appliances apply for elevations up to 2000 feet (610m). For elevations above 2000 feet (610m), ratings must be reduced at the rate of 4% for each 1000 feet (305M) above sea level. For example, if a heater is rated at 120,000 Btuh (35kW) at sea level, to rate the heater at 4000 feet (1220m), you subtract 4 (once for each thousand feet) x.04 (4% input reduction) x 120,000 Btuh (original rating) from the original rating. Therefore, to calculate the input rating at 4,000 feet: 4 x .04 x 120,000 =19,200 Btuh, 120,000 - 19,200 = 100,800 Btuh (30kW). At 6000 feet the correct input rating should be 91,200 Btuh (27kW).

The input reduction is primarily achieved by reducing the size of the main burner orifices. To do this, the main burner orifices require replacement with orifices sized for the particular installation elevation. Correct orifice sizing and parts may be obtained from A.O. Smith Water Products Company. When ordering, be sure to state the model number and the altitude of the location where the water heater is being installed.

Upon completion of derating of the heater, adjustment to the gas pressure regulator may be required. See CHECKING THE INPUT section in this manual for inlet and manifold pressure requirements.

Also due to the input rating reduction required at high altitudes, the output rating of the appliance is also reduced and should be compensated for in the sizing of the equipment for application.

FEATURES

THE ELIMINATOR (SELF-CLEANING SYSTEM)

These units include The Eliminator (Self-Cleaning System) installed in the front water inlet, See Figure 2. The Eliminator must be oriented correctly for proper function. There is a marked range on the pipe nipple portion of the Eliminator, that must be

HIGH LIMIT SWITCH

The digital thermostat (Fig. 3) contains the high limit (energy cutoff) sensor. The high limit switch interrupts main burner gas flow should the water temperature reach 203°F (95°C).

In the event of high limit switch operation, the appliance cannot be restarted unless the water temperature is reduced to approximately 120°F (49°C). The high limit reset button on the front of the control then needs to be depressed.

Continued manual resetting of high limit control, preceded by higher than usual water temperature is evidence of high limit switch operation. The following is a possible reason for high limit switch operation.

A malfunction in the thermostatic controls would allow the gas valve to remain open causing water temperature to exceed the thermostat setting. The water temperature would continue to rise until high limit switch operation.

Contact your dealer or service agent if continued high limit switch operation occurs.

FIGURE 3 - DIGITAL THERMOSTAT

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Contents Commercial GAS, GLASS-LINED, TANK-TYPE Water Heater Models BTI 120 Thru 400/AGasand Electrical Characteristics ROUGH-IN-DIMENSIONSFront View TOP View Back View ROUGH-IN-DIMENSIONS Foreword Table of ContentsGeneral Safety Information High Limit Switch FeaturesHigh Altitude Installations Exhaust Inducer Blower Assy Electronic Ignition ControlCirculating Pump Dishwashing Machine RequirementClearances LevelingHard Water AIR RequirementsMultiple Heater Manifold VentingModel BTI-154 Type B GAS VentModel BTI-120 Model BTI-310 Model BTI-250Model BTI-275 Water Potable Heating and Space Water Line ConnectionsGAS Piping System ConnectionsGAS Pressure Regulator GAS Piping and Dirt LEG InstallationGAS Meter Size Natural Gases only Type of GASSingle Unit Wiring Diagram BTI-120 Through 400A Heater WiringTube Inlet Installation Installation DIAGRAMS-TOP INLET/OUTLET UsageGeneral Code RestrictionsHorizontal Storage Tank and Forced Circulation Vertical Storage Tank and Forced CirculationPage Circulating Return Line Connection Installation DIAGRAMS-SIDE INLET/OUTLET UsageHeater with Mixing Valve and Recirculated Sanitizing Loop TWO PRE-HEATERS with Booster Heater Horizontal Storage Tank Manifold Kits Model Dimension aOperation Sequence of Operation What to do if YOU Smell GAS For Your Safety Read Before OperatingWater Temperature Control Preventive MaintenanceCheck the Ignitor Assembly Ignitor AssemblyGAS Valves Remote Storage Tank Temperature ControlChecking the Input Venting SystemAnode ROD Inspection HOT Water OdorFlushing DrainingDeliming Solvents Tank Cleanout ProcedureDeliming Using FLO-JUG Method Replacement Parts ServiceSystem Diagnostics Ignition Module SystemYES Sequence of Operation Flow ChartRemedy Operational ChecklistComplaint Cause User Serviceman Claim Procedure Service and Repair ExpensesKeepthiswarrantypostedadjacenttotheheaterforfuturereference Tank

BTI 120 specifications

The A.O. Smith BTI 120 is a highly efficient and reliable commercial water heater designed to meet the demanding hot water requirements of larger businesses and institutions. As part of A.O. Smith's BTI series, this model is engineered for performance, durability, and energy efficiency, making it an excellent choice for various commercial applications.

One of the standout features of the BTI 120 is its impressive heating capacity. With a maximum output of 120 gallons per hour, it is well-suited for establishments such as restaurants, hotels, and hospitals, where high volumes of hot water are required to ensure smooth operations. The unit is designed with a robust tank that can accommodate up to 120 gallons of hot water at any given time, ensuring that there is always hot water available for use.

In terms of technology, the A.O. Smith BTI 120 incorporates advanced control systems that allow for precise temperature management. The digital display and control panels provide real-time monitoring of the water temperature, ensuring that it meets the specific needs of the business. Additionally, the system features built-in safety controls to prevent overheating and maintain optimal performance, thereby ensuring safety and efficiency.

Energy efficiency is another critical characteristic of the BTI 120. The unit is designed to minimize energy consumption while maximizing heating efficiency. This is achieved through features such as high-quality insulation and the use of advanced heating elements that deliver hot water more quickly and with less energy wastage. As a result, businesses can benefit from lower operating costs and reduced environmental impact.

Durability is a key aspect of the BTI 120, as it is constructed with high-grade materials that are resistant to corrosion and wear. This ensures a long service life and reduces the need for frequent maintenance and replacements. Furthermore, the unit is designed to operate in various environments and withstand the rigors of continuous use.

In summary, the A.O. Smith BTI 120 is a top-tier commercial water heater that combines performance, efficiency, and durability. With its high heating capacity, advanced control systems, energy-saving features, and robust construction, it is an ideal solution for any business requiring a reliable hot water supply. Choosing the BTI 120 means investing in a product that can enhance operational efficiency and contribute to long-term cost savings.