Hitachi FD2 1590 Installation, General Information, Tightening Clamps Before First Use, Grounding

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Installation

Installation

General Information

•The typical installations shown in Figs. 2-4 are only guides for selecting and installing system compo- nents. Contact your Graco distributor for assistance in planning a system to suit your needs.

•Always use genuine Graco parts and accessories.

•Reference numbers and letters in parentheses refer to the callouts in the figures and the parts lists on pages 28-30,36-38,and 44-46.

The pump is very heavy (see Technical Data on pages 32, 40, and 48 for specific weights). If the pump must be moved, follow the pressure relief procedure on page 11 and have two people to lift the pump by grasp- ing the outlet manifold securely or use appropriate lift- ing equipment.

Read the TOXIC FLUID OR FUMES HAZARD warn- ings on page 5.

Read the BURN HAZARD warnings on page 4. To reduce the risk of serious injury due to burns, insulate and/or label the pump before pumping fluids above 110°F (43°C).

Tightening Clamps Before First Use

After you unpack the pump, and before you use it for the first time, check all clamps, and tighten as necessary.

Grounding

To reduce the risk of static sparking, ground the pump and all other equipment used or located in the pumping area. Check your local electrical code for detailed grounding instructions for your area and type of equip- ment.

Read the FIRE AND EXPLOSION HAZARD warnings on page 4.

•Pump: Connect a ground wire and clamp as shown in Fig. 1. Loosen the grounding screw (W). Insert one end of a 12 ga (1.5 mm²) minimum ground wire

(Y) behind the grounding screw and tighten the screw securely. Connect the clamp end of the ground wire to a true earth ground. Order Part No. 222011 Ground Wire and Clamp.

Y

W

FIG. 1

"

 

•Fluid hoses: Use only grounded hoses with a maxi- mum of 500 ft. (150 m) combined hose length to ensure grounding continuity.

•Air compressor: Follow the manufacturer’s recom- mendations.

•All solvent pails used when flushing: Follow the local code. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.

•Fluid supply container: Follow the local code.

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Contents Instructions Parts List Important Safety InstructionsII 2 G Contents Certificate of Conformance Fire and Explosion Hazard Toxic Fluid or Fumes Hazard Tightening Clamps Before First Use InstallationGeneral Information GroundingMountings Air LineFluid Suction Line Fluid Outlet Line KeyChanging the Orientation of the Fluid Inlet Outlet Ports Air Exhaust Ventilation Venting Exhaust AirOperation Pressure Relief ProcedureStarting and Adjusting the Pump Sanitize the Pump Before First UseOperation Lubrication MaintenancePreventive Maintenance Schedule FlushingTroubleshooting Problem Cause SolutionTroubleshooting Disassembly ServiceRepairing the Air Valve ReassemblyTorque to 52-60 in-lb Ball Check Valve Repair Tools RequiredStandard Diaphragm Repair Reassembly Cutaway view, with diaphragms in place Heavy-Duty Diaphragm Repair 24 104 403 106 101 Bearing and Air Gasket Removal Detail of air valve bearings Pump Matrix FDA-Compliant Stainless Steel Sanitary PumpsFD1111 FD1122 FD1211 FD1222 FD1113 FD1213 FD1132 FD1232 FK1111 Repair Kit MatrixFor 1040 Stainless Steel Sanitary Pumps FK1111 FK1122 FK1211 FK1222 FK1113 FK1213 FK1132 FK1232Parts Detail of Heavy-Duty DiaphragmAir Motor Parts List Matrix Column Ball Parts List Matrix Column Fluid Section Parts List Matrix ColumnSeat Parts List Matrix Column Diaphragm Parts List Matrix ColumnDimensional Drawing Pump Mounting1040 FDA Technical Data Wetted materials on all models SSTTo find Fluid Outlet Pressure Performance ChartFluid Pressure Curves Air Consumption CurvesFD2111 FD2122 FD2211 FD2222 FD2113 FD2213 FD2132 FD2232 FD2 All 1590 Stainless Steel FDA-Compliant PumpsFor 1590 Stainless Steel Sanitary Pumps FK2111FK2111 FK2122 FK2211 FK2222 FK2113 FK2213 FK2132 FK2232 TI8927b Air Motor Parts List Matrix Column SST Pump Mounting Hole Pattern 1590 FDAMaximum fluid working pressure Psi 0.8 MPa, 8 bar To find Pump Air Pressure FD3111 FD3122 FD3211 FD3222 FD3113 FD3213 FD3132 FD3232 FD3 All 2150 SST FDA-Compliant PumpsFor 2150 Stainless Steel Sanitary Pumps FK3111FK3111 FK3122 FK3211 FK3222 FK3113 FK3213 FK3132 FK3232 110 103 Air Motor Parts List Matrix Column 113 510490 CLAMP, sanitary 2150 FDA Gpm 568 lpm Fluid Graco Warranties Graco Standard Pump WarrantyExtended Product Warranty Graco Information

FD2 1590 specifications

The Hitachi FD2 1590 is a noteworthy addition to the world of industrial and commercial machinery, designed to meet the evolving needs of businesses that require robust, dependable equipment for their heavy-duty operations. This machine is engineered for versatility, equipped to handle a variety of tasks efficiently.

One of the standout features of the Hitachi FD2 1590 is its powerful engine, which delivers impressive torque and horsepower. This allows the equipment to perform effectively in challenging conditions, providing the necessary force to tackle tough terrains and heavy loads. The fuel efficiency of the engine also contributes to reduced operational costs, making it a cost-effective solution for businesses.

The FD2 1590 embraces advanced technologies that enhance its operational capabilities. Among these technologies are sophisticated hydraulic systems that allow for smooth operation and precise control. This ensures that the machine can carry out tasks such as lifting, moving, and digging with greater accuracy and ease. The hydraulic system is designed for quick response times, enabling operators to navigate their workload efficiently.

Durability is a hallmark of the Hitachi FD2 1590, as it is constructed with high-quality materials that withstand the rigors of daily use. The robust frame and components are designed to resist wear and tear, minimizing maintenance needs and extending the lifespan of the equipment. This reliability is crucial for businesses that depend on their machinery for consistent performance.

Operator comfort and safety are also key considerations in the design of the FD2 1590. The operator's cabin is spacious and ergonomically designed, providing easy access to controls and excellent visibility of the work area. Safety features such as reinforced structures, emergency shut-off systems, and stability controls further enhance the protection of both the operator and the machine.

In terms of technological integration, the Hitachi FD2 1590 is compatible with various monitoring systems that streamline operations. These systems offer data analytics capabilities that allow operators to track performance metrics, fuel consumption, and maintenance schedules in real-time. This connectivity not only optimizes machine efficiency but also informs better decision-making for operational improvements.

In summary, the Hitachi FD2 1590 is a powerful, durable, and technologically advanced machine, ideal for heavy-duty applications. Its performance capabilities, alongside its operator-friendly design and safety features, make it a valuable asset for any business looking to enhance its operational efficiency.
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