Hitachi FD2 1590 important safety instructions Mountings, Air Line, Fluid Suction Line

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Mountings

CAUTION

The pump exhaust air may contain contaminants. Ventilate to a remote area if the contaminants could affect your fluid supply. See Air Exhaust Ventilation on page 10.

•Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.

•For all mountings, be sure the pump is bolted directly to the mounting surface.

•For ease of operation and service, mount the pump so the air valve cover (2), air inlet, and fluid inlet and outlet ports are easily accessible.

Air Line

A bleed-type master air valve (B) is required in the sys- tem to relieve air trapped between this valve and the pump. Trapped air can cause the pump to cycle unex- pectedly, which could result in serious injury, including splashing in the eyes or on the skin, injury from moving parts, or contamination from hazardous fluids. See FIG. 2.

1.Install the air line accessories as shown in FIG. 2. Mount these accessories on the wall or on a bracket. Be sure the air line supplying the accesso- ries is grounded.

a.Install an air regulator (C) and gauge to control the fluid pressure. The fluid outlet pressure will be the same as the setting of the air regulator.

b.Locate one bleed-type master air valve (B) close to the pump and use it to relieve trapped air. See the WARNING above. Locate the other master air valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair.

c.The air line filter (F) removes harmful dirt and moisture from the compressed air supply.

Installation

In the step below, do not connect the quick-disconnect coupler (D) on the air hose to the mating fitting on the pump until you are ready to operate the pump. Connect- ing the coupler too early can result in unintentional oper- ation of the pump, leading to serious injury from moving parts, splashing fluid in the eyes or on the skin, and con- tact with hazardous fluids.

2.Install a grounded, flexible air hose (A) between the accessories and the 1/2 npt(f) pump air inlet (N). See Fig. 5. Use a minimum 3/8 in. (9.5 mm) ID air hose. Screw an air line quick disconnect coupler (D) onto the end of the air hose (A), and screw the mat- ing fitting into the pump air inlet snugly.

Fluid Suction Line

1.Use flexible, grounded fluid hoses.

2.For best sealing results, use a standard Tri-Clamp® style sanitary gasket of a flexible material such as EPDM, Buna-N, fluoroelastomer, or silicon.

3.If the fluid inlet pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in ineffi- cient pump operation.

4.At inlet fluid pressures greater than 15 psi (0.1 MPa, 1 bar), diaphragm life will be shortened.

5.See the Technical Data on pages 32, 40, and 48 for maximum suction lift (wet and dry).

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Contents Important Safety Instructions Instructions Parts ListII 2 G Contents Certificate of Conformance Fire and Explosion Hazard Toxic Fluid or Fumes Hazard Grounding InstallationGeneral Information Tightening Clamps Before First UseAir Line MountingsFluid Suction Line Key Fluid Outlet LineChanging the Orientation of the Fluid Inlet Outlet Ports Venting Exhaust Air Air Exhaust VentilationSanitize the Pump Before First Use Pressure Relief ProcedureStarting and Adjusting the Pump OperationOperation Flushing MaintenancePreventive Maintenance Schedule LubricationProblem Cause Solution TroubleshootingTroubleshooting Reassembly ServiceRepairing the Air Valve DisassemblyTorque to 52-60 in-lb Tools Required Ball Check Valve RepairStandard Diaphragm Repair Reassembly Cutaway view, with diaphragms in place Heavy-Duty Diaphragm Repair 24 104 403 106 101 Bearing and Air Gasket Removal Detail of air valve bearings FDA-Compliant Stainless Steel Sanitary Pumps Pump MatrixFD1111 FD1122 FD1211 FD1222 FD1113 FD1213 FD1132 FD1232 FK1111 FK1122 FK1211 FK1222 FK1113 FK1213 FK1132 FK1232 Repair Kit MatrixFor 1040 Stainless Steel Sanitary Pumps FK1111Detail of Heavy-Duty Diaphragm PartsAir Motor Parts List Matrix Column Diaphragm Parts List Matrix Column Fluid Section Parts List Matrix ColumnSeat Parts List Matrix Column Ball Parts List Matrix ColumnPump Mounting Dimensional Drawing1040 FDA Wetted materials on all models SST Technical DataAir Consumption Curves Performance ChartFluid Pressure Curves To find Fluid Outlet PressureFD2 All 1590 Stainless Steel FDA-Compliant Pumps FD2111 FD2122 FD2211 FD2222 FD2113 FD2213 FD2132 FD2232FK2111 For 1590 Stainless Steel Sanitary PumpsFK2111 FK2122 FK2211 FK2222 FK2113 FK2213 FK2132 FK2232 TI8927b Air Motor Parts List Matrix Column SST 1590 FDA Pump Mounting Hole PatternMaximum fluid working pressure Psi 0.8 MPa, 8 bar To find Pump Air Pressure FD3 All 2150 SST FDA-Compliant Pumps FD3111 FD3122 FD3211 FD3222 FD3113 FD3213 FD3132 FD3232FK3111 For 2150 Stainless Steel Sanitary PumpsFK3111 FK3122 FK3211 FK3222 FK3113 FK3213 FK3132 FK3232 110 103 Air Motor Parts List Matrix Column 113 510490 CLAMP, sanitary 2150 FDA Gpm 568 lpm Fluid Graco Information Graco Standard Pump WarrantyExtended Product Warranty Graco Warranties

FD2 1590 specifications

The Hitachi FD2 1590 is a noteworthy addition to the world of industrial and commercial machinery, designed to meet the evolving needs of businesses that require robust, dependable equipment for their heavy-duty operations. This machine is engineered for versatility, equipped to handle a variety of tasks efficiently.

One of the standout features of the Hitachi FD2 1590 is its powerful engine, which delivers impressive torque and horsepower. This allows the equipment to perform effectively in challenging conditions, providing the necessary force to tackle tough terrains and heavy loads. The fuel efficiency of the engine also contributes to reduced operational costs, making it a cost-effective solution for businesses.

The FD2 1590 embraces advanced technologies that enhance its operational capabilities. Among these technologies are sophisticated hydraulic systems that allow for smooth operation and precise control. This ensures that the machine can carry out tasks such as lifting, moving, and digging with greater accuracy and ease. The hydraulic system is designed for quick response times, enabling operators to navigate their workload efficiently.

Durability is a hallmark of the Hitachi FD2 1590, as it is constructed with high-quality materials that withstand the rigors of daily use. The robust frame and components are designed to resist wear and tear, minimizing maintenance needs and extending the lifespan of the equipment. This reliability is crucial for businesses that depend on their machinery for consistent performance.

Operator comfort and safety are also key considerations in the design of the FD2 1590. The operator's cabin is spacious and ergonomically designed, providing easy access to controls and excellent visibility of the work area. Safety features such as reinforced structures, emergency shut-off systems, and stability controls further enhance the protection of both the operator and the machine.

In terms of technological integration, the Hitachi FD2 1590 is compatible with various monitoring systems that streamline operations. These systems offer data analytics capabilities that allow operators to track performance metrics, fuel consumption, and maintenance schedules in real-time. This connectivity not only optimizes machine efficiency but also informs better decision-making for operational improvements.

In summary, the Hitachi FD2 1590 is a powerful, durable, and technologically advanced machine, ideal for heavy-duty applications. Its performance capabilities, alongside its operator-friendly design and safety features, make it a valuable asset for any business looking to enhance its operational efficiency.
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