Honeywell DC6, DC2, DC3, DC4, DC5 manual Priming the Reagent Head, Process flow

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6.3Priming the Reagent Head

1.When handling process liquids, follow all applicable personal and facility safety guidelines.

2.Ensure that the pump is ready for operation and that all process connections are secure.

3.Open the suction and discharge line shutoff valves.

4.If the piping system design and the storage tank are such that the product flows due to gravity through the pump, reduce the discharge pressure and the system will self prime when the pump is started. In the event the discharge line contains a significant amount of pressurized air or other gas, it may be necessary to lower the discharge pressure to enable the pump to self-prime.

5.If the installation involves a suction lift, it may be necessary to prime the reagent head and suction line. Operate the pump as in step 4 above, many times the pump will be capable of self priming. If it does not begin to pump, remove the discharge valve assembly. Carefully fill the reagent head through the discharge valve port with process (or compatible) liquid, and then reinstall the check valve.

6.Start the pump at the zero stroke length setting and slowly increase the setting to 100 to prime the pump. If this does not work, it will be necessary to fill the suction line.

7.Filling of the suction line will necessitate the use of a foot valve or similar device at the end of the suction line so that liquid can be maintained above the reservoir level. Remove the suction valve assembly, fill the line, replace the suction valve, then remove the discharge valve assembly and fill the reagent head as described in Step (3) above. The pump will now self-prime when started up per step (4) above. Use appropriate precautions if handling process fluid. Ensure that any other fluid used for priming is compatible with the product that will be pumped.

Figure 5, process flow

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Contents Models DC2, 3, 4, 5, Installation, Operation Maintenance InstructionSafety Considerations Pulsafeeder Factory Service PolicyTable of Contents 14.1 Principles Of Operation IntroductionGear Ratio Assembly Reagent Head AssemblyControl Assembly Location InstallationEquipment Inspection StoragePiping System Discharge Pressure Requirements Suction Pressure RequirementsFastener Inspection Output AdjustmentEquipment Startup Process flow Priming the Reagent HeadSample flow calibration curve CalibrationLubrication MaintenanceWet end components Wet End Removal, Inspection, & ReinstallationDiaphragm Removal & Reinstallation General Description Check ValvesCheck valves, DC3 and DC Check Valve Removal & Reinstallation, Cartridge type DC5 and 6 check valves, metal construction Gearset Removal Motor Removal & ReinstallationGearset components Gearset Replacement Ordering KOPkits or Parts Replacement PartsKOPkit Program Pump Model Wetted Material Connection Type KOPkit number KOPkit numbers by modelNPT Model Number IdentificationPvdf Wet End Materials ReferenceDifficulty Probable Cause Remedy Pump does not start TroubleshootingDifficulty Probable Cause Remedy Noisy gearing Pressure Relief Valves Piping AccessoriesLetters reference dimensional table on next Dimensional DrawingDC5 PP/PVDF Parts diagram, DC2 Parts Diagrams and Parts ListsDescription QTY Part Number Bill of Materials, DC2Name TAG Bill of Materials, DC3 4 7 0 0 4 1 S T L This page intentionally left Blank Parts Diagram, DC4, 5, Bill of Materials, DC4 DC4/5 Gearbox Bill of Materials, DC5 Tiebar Bill of Materials, DC6 DC4/5/6 Gearbox Page Standard Pump Operations

DC5, DC6, DC3, DC4, DC2 specifications

Honeywell has long been a leader in the development of advanced technological solutions across various industries, and its line of DC models—DC2, DC3, DC4, DC5, and DC6—showcases that commitment to innovation. These devices are designed to enhance efficiency, safety, and connectivity across diverse applications, primarily in the realms of industrial automation, aerospace, and building management systems.

The Honeywell DC2 unit stands out with its compact design, making it ideal for environments where space is limited. It features a rugged build quality that can withstand harsh conditions, and it is equipped with advanced sensing technologies. This model is often preferred for its ease of integration with existing systems, allowing users to leverage advanced analytics capabilities without significant infrastructure changes.

The DC3 takes connectivity a step further, providing enhanced networking capabilities that facilitate real-time data monitoring and control. Its user-friendly interface allows operators to interact effortlessly with the system, ensuring that critical information is easily accessible. This model is particularly valued in manufacturing environments for its support of IoT technologies, enabling smart factory transformations.

Building upon these features, the DC4 model introduces machine learning algorithms that predict maintenance needs, thereby minimizing downtime and maximizing productivity. This proactive approach to maintenance is essential in today’s fast-paced industrial landscape. The DC4 is ideally suited for logistics and supply chain applications, where every second counts, and operational efficiency is paramount.

The DC5 model features advanced cybersecurity measures to protect sensitive data against evolving threats. With end-to-end encryption and secure access protocols, users can be assured that their operations remain safe from cyberattacks. This is particularly vital for industries that handle critical infrastructure, where breaches could lead to catastrophic consequences.

Lastly, the DC6 model epitomizes versatility with its multi-functionality. It supports various applications, from environmental monitoring in smart buildings to advanced control systems in aerospace. Its ability to seamlessly adapt to different environments and use cases positions it as a go-to solution for enterprises aiming for digital transformation.

In summary, Honeywell’s DC series models—DC2, DC3, DC4, DC5, and DC6—each brings unique features and cutting-edge technologies. They offer powerful tools for enhancing operational efficiency, safety, and connectivity across a multitude of industries. Whether through compact design, enhanced connectivity, predictive maintenance capabilities, robust cybersecurity measures, or versatile applications, these models underscore Honeywell's commitment to driving innovation and excellence in industrial solutions.
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