Honeywell DC5 KOPkit numbers by model, Pump Model Wetted Material Connection Type KOPkit number

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8.3KOPkit numbers by model:

Pump Model

Wetted Material

 

Connection Type

KOPkit number

DC2

PV DF

 

NPT

NLK 020F P

 

 

 

 

 

DC3 or D C4

PV DF

 

NPT

NLK 040F P

 

 

 

 

 

DC3 or D C4

PV DF

 

IS O 7 - 1

NLK 040F B

 

 

 

 

 

DC5 or D C6

PV DF

 

NPT

NLK 050F P

 

 

 

 

 

DC5 or D C6

PV DF

 

IS O 7 - 1

NLK 050F B

 

 

 

 

 

DC7

PV DF

 

n/ a

NLK 070FX

DC5 or D C6

Pol yprop yl ene

 

NPT

NLK 050P P

 

 

 

 

 

DC5 or D C6

Pol yprop yl ene

 

IS O 7 - 1

NLK 050P B

 

 

 

 

 

DC7

Pol yprop yl ene

 

n/ a

NLK 070PX

 

 

 

 

 

DC2

316

 

NPT

NLK 020A P

 

 

 

 

 

DC3 or D C4

316

 

NPT

NLK 040A P

 

 

 

 

 

DC3 or D C4

316

 

IS O 7 - 1

NLK 040A B

 

 

 

 

 

DC5 or D C6

316

 

NPT

NLK 050A P

 

 

 

 

 

DC5 or D C6

316

 

IS O 7 - 1

NLK 050A B

DC6

HSO ( 2 )

 

NPT

NLK 060HX ( 1 )

 

 

 

 

 

DC6

HSO ( 2 )

 

IS O 7 - 1

NLK 060HX ( 1 )

NOTES:

 

 

 

 

(1)“HSO” construction refers to the recommended materials for handling Sulfuric Acid at high concentrations (above 95%). This configuration consists of 316ss for the reagent head, the valve guide, and the process connection. Alloy-20 is supplied for the check valve seats, and Hastelloy-C is supplied for the check valve balls. HS0 configuration is supplied only as a KOPkit and not as an original pump configuration.

(2)PVC wet end material has been discontinued, use PVDF (Kynar®) parts as a direct replacement for these pumps.

(3)DC7 model is covered in a separate publication

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Contents Installation, Operation Maintenance Instruction Models DC2, 3, 4, 5,Pulsafeeder Factory Service Policy Safety ConsiderationsTable of Contents 14.1 Introduction Principles Of OperationReagent Head Assembly Control AssemblyGear Ratio Assembly Installation Equipment InspectionStorage LocationPiping System Suction Pressure Requirements Discharge Pressure RequirementsOutput Adjustment Equipment StartupFastener Inspection Priming the Reagent Head Process flowCalibration Sample flow calibration curveMaintenance LubricationWet End Removal, Inspection, & Reinstallation Wet end componentsDiaphragm Removal & Reinstallation Check Valves General DescriptionCheck valves, DC3 and DC Check Valve Removal & Reinstallation, Cartridge type DC5 and 6 check valves, metal construction Motor Removal & Reinstallation Gearset RemovalGearset components Gearset Replacement Replacement Parts KOPkit ProgramOrdering KOPkits or Parts KOPkit numbers by model Pump Model Wetted Material Connection Type KOPkit numberModel Number Identification NPTWet End Materials Reference PvdfTroubleshooting Difficulty Probable Cause Remedy Pump does not startDifficulty Probable Cause Remedy Noisy gearing Piping Accessories Pressure Relief ValvesDimensional Drawing Letters reference dimensional table on nextDC5 PP/PVDF Parts Diagrams and Parts Lists Parts diagram, DC2Bill of Materials, DC2 Description QTY Part NumberName TAG Bill of Materials, DC3 4 7 0 0 4 1 S T L This page intentionally left Blank Parts Diagram, DC4, 5, Bill of Materials, DC4 DC4/5 Gearbox Bill of Materials, DC5 Tiebar Bill of Materials, DC6 DC4/5/6 Gearbox Page Standard Pump Operations

DC5, DC6, DC3, DC4, DC2 specifications

Honeywell has long been a leader in the development of advanced technological solutions across various industries, and its line of DC models—DC2, DC3, DC4, DC5, and DC6—showcases that commitment to innovation. These devices are designed to enhance efficiency, safety, and connectivity across diverse applications, primarily in the realms of industrial automation, aerospace, and building management systems.

The Honeywell DC2 unit stands out with its compact design, making it ideal for environments where space is limited. It features a rugged build quality that can withstand harsh conditions, and it is equipped with advanced sensing technologies. This model is often preferred for its ease of integration with existing systems, allowing users to leverage advanced analytics capabilities without significant infrastructure changes.

The DC3 takes connectivity a step further, providing enhanced networking capabilities that facilitate real-time data monitoring and control. Its user-friendly interface allows operators to interact effortlessly with the system, ensuring that critical information is easily accessible. This model is particularly valued in manufacturing environments for its support of IoT technologies, enabling smart factory transformations.

Building upon these features, the DC4 model introduces machine learning algorithms that predict maintenance needs, thereby minimizing downtime and maximizing productivity. This proactive approach to maintenance is essential in today’s fast-paced industrial landscape. The DC4 is ideally suited for logistics and supply chain applications, where every second counts, and operational efficiency is paramount.

The DC5 model features advanced cybersecurity measures to protect sensitive data against evolving threats. With end-to-end encryption and secure access protocols, users can be assured that their operations remain safe from cyberattacks. This is particularly vital for industries that handle critical infrastructure, where breaches could lead to catastrophic consequences.

Lastly, the DC6 model epitomizes versatility with its multi-functionality. It supports various applications, from environmental monitoring in smart buildings to advanced control systems in aerospace. Its ability to seamlessly adapt to different environments and use cases positions it as a go-to solution for enterprises aiming for digital transformation.

In summary, Honeywell’s DC series models—DC2, DC3, DC4, DC5, and DC6—each brings unique features and cutting-edge technologies. They offer powerful tools for enhancing operational efficiency, safety, and connectivity across a multitude of industries. Whether through compact design, enhanced connectivity, predictive maintenance capabilities, robust cybersecurity measures, or versatile applications, these models underscore Honeywell's commitment to driving innovation and excellence in industrial solutions.