Honeywell DC5, DC2, DC6, DC3, DC4 Suction Pressure Requirements, Discharge Pressure Requirements

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5.3Suction Pressure Requirements

Although OMNI® metering pumps have some suction lift capability, a flooded suction (i.e., suction pressure higher than atmospheric pressure) is preferable whenever possible. The pump should be located as close as possible to the suction side reservoir or fluid supply source.

For fluid with a vapor pressure of 5 psia or less (at operating temperature) the wet suction lift capability is approximately ten (10) feet. If this requirement is not met, the pump will not provide reliable, accurate flow. In suction lift conditions, the use of a foot valve is recommended at the lowest point of the pickup tube or pipe. Pumps under suction lift conditions may require some liquid priming before they will operate reliably.

5.4Discharge Pressure Requirements

All OMNI® metering pumps are designed for continuous service at the rated discharge pressure. If system suction pressure exceeds discharge pressure (a condition sometimes described as “pumping downhill”), flow would be generated (siphoning) in addition to that caused by the pump. This results in a reduction in accuracy and loss of control over the metering process. To prevent this flow-through condition, the discharge pressure must exceed suction pressure by at least 0.35 Bar (5 psi). This can be achieved where necessary by the installation of a backpressure valve in the discharge line. Conditions where the actual discharge pressure exceeds the pump’s rating are to be avoided as they will cause damage to the pump components.

Figure 3, sample system configuration

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Image 9 Contents
Models DC2, 3, 4, 5, Installation, Operation Maintenance InstructionSafety Considerations Pulsafeeder Factory Service PolicyTable of Contents 14.1 Principles Of Operation IntroductionReagent Head Assembly Control AssemblyGear Ratio Assembly Equipment Inspection InstallationStorage LocationPiping System Discharge Pressure Requirements Suction Pressure RequirementsOutput Adjustment Equipment StartupFastener Inspection Process flow Priming the Reagent HeadSample flow calibration curve CalibrationLubrication MaintenanceWet end components Wet End Removal, Inspection, & ReinstallationDiaphragm Removal & Reinstallation General Description Check ValvesCheck valves, DC3 and DC Check Valve Removal & Reinstallation, Cartridge type DC5 and 6 check valves, metal construction Gearset Removal Motor Removal & ReinstallationGearset components Gearset Replacement Replacement Parts KOPkit ProgramOrdering KOPkits or Parts Pump Model Wetted Material Connection Type KOPkit number KOPkit numbers by modelNPT Model Number IdentificationPvdf Wet End Materials ReferenceDifficulty Probable Cause Remedy Pump does not start TroubleshootingDifficulty Probable Cause Remedy Noisy gearing Pressure Relief Valves Piping AccessoriesLetters reference dimensional table on next Dimensional DrawingDC5 PP/PVDF Parts diagram, DC2 Parts Diagrams and Parts ListsDescription QTY Part Number Bill of Materials, DC2Name TAG Bill of Materials, DC3 4 7 0 0 4 1 S T L This page intentionally left Blank Parts Diagram, DC4, 5, Bill of Materials, DC4 DC4/5 Gearbox Bill of Materials, DC5 Tiebar Bill of Materials, DC6 DC4/5/6 Gearbox Page Standard Pump Operations