5.3Suction Pressure Requirements
Although OMNI® metering pumps have some suction lift capability, a flooded suction (i.e., suction pressure higher than atmospheric pressure) is preferable whenever possible. The pump should be located as close as possible to the suction side reservoir or fluid supply source.
For fluid with a vapor pressure of 5 psia or less (at operating temperature) the wet suction lift capability is approximately ten (10) feet. If this requirement is not met, the pump will not provide reliable, accurate flow. In suction lift conditions, the use of a foot valve is recommended at the lowest point of the pickup tube or pipe. Pumps under suction lift conditions may require some liquid priming before they will operate reliably.
5.4Discharge Pressure Requirements
All OMNI® metering pumps are designed for continuous service at the rated discharge pressure. If system suction pressure exceeds discharge pressure (a condition sometimes described as “pumping downhill”), flow would be generated (siphoning) in addition to that caused by the pump. This results in a reduction in accuracy and loss of control over the metering process. To prevent this flow-through condition, the discharge pressure must exceed suction pressure by at least 0.35 Bar (5 psi). This can be achieved where necessary by the installation of a backpressure valve in the discharge line. Conditions where the actual discharge pressure exceeds the pump’s rating are to be avoided as they will cause damage to the pump components.
Figure 3, sample system configuration
Models DC2, 3, 4, 5,
Installation, Operation Maintenance Instruction
Safety Considerations
Pulsafeeder Factory Service Policy
Table of Contents
14.1
Principles Of Operation
Introduction
Reagent Head Assembly
Control Assembly
Gear Ratio Assembly
Equipment Inspection
Installation
Storage
Location
Piping System
Discharge Pressure Requirements
Suction Pressure Requirements
Output Adjustment
Equipment Startup
Fastener Inspection
Process flow
Priming the Reagent Head
Sample flow calibration curve
Calibration
Lubrication
Maintenance
Wet end components
Wet End Removal, Inspection, & Reinstallation
Diaphragm Removal & Reinstallation
General Description
Check Valves
Check valves, DC3 and DC
Check Valve Removal & Reinstallation, Cartridge type
DC5 and 6 check valves, metal construction
Gearset Removal
Motor Removal & Reinstallation
Gearset components
Gearset Replacement
Replacement Parts
KOPkit Program
Ordering KOPkits or Parts
Pump Model Wetted Material Connection Type KOPkit number
KOPkit numbers by model
NPT
Model Number Identification
Pvdf
Wet End Materials Reference
Difficulty Probable Cause Remedy Pump does not start
Troubleshooting
Difficulty Probable Cause Remedy Noisy gearing
Pressure Relief Valves
Piping Accessories
Letters reference dimensional table on next
Dimensional Drawing
DC5 PP/PVDF
Parts diagram, DC2
Parts Diagrams and Parts Lists
Description QTY Part Number
Bill of Materials, DC2
Name TAG
Bill of Materials, DC3
4 7 0 0 4 1 S T L
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Parts Diagram, DC4, 5,
Bill of Materials, DC4
DC4/5 Gearbox
Bill of Materials, DC5
Tiebar
Bill of Materials, DC6
DC4/5/6 Gearbox
Page
Standard Pump Operations