Aurora of America 492, 442, Horizontal Split Case & Split Case Fire Pump manual Pump Assembly

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MAINTENANCE (continued)

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7. PUMP ASSEMBLY

CAUTION: READ THIS ENTIRE PROCEDURE BEFORE CONTINUING.

Following are step-by-step instructions for assembly of the pump and are essentially the reverse order of the instructions for disassembly.

A.Thoroughly clean all parts to remove oil, grease and foreign material. Inspect for wear or damage and replace if required. Remove all parts to a clean and dust-free location for assembly. Gaskets, grease seals and bearings should not be reused and should always be replaced with new parts.

B.If the impeller wear rings (17) require replacement, they are a light press fit and will be secured by one of the following methods. You should proceed as follows:

Rings Secured With Loctite: Apply a light film of Loctite No. 290 to the impeller part of the impeller/wear ring fit and install the rings.

CAUTION: BE CAREFUL NOT TO DRILL THROUGH THE IMPELLER AND BE SURE TO PRESS THE WEAR RING COMPLETELY IN PLACE. THEY SHOULD BE FIRMLY BUTTED AGAINST THE CORRESPONDING IMPELLER SHOULDER.

Rings Secured With Set Screws: Press the rings in place and drill and tap them using the same size and number of setscrews as originally provided. The new holes should be 15o to 20o from the old holes. Install and tighten the set screws.

CAUTION: IF THE SHAFT SLEEVES ON YOUR PUMP ARE SECURED WITH LOCTITE ONLY, REFER TO THE SHAFT SLEEVE INSTALLATION INSTRUCTIONS BEFORE INSTALLING THE IMPELLER.

C.Install the impeller key (102) in the shaft (4) and slide the impeller (1) over the key, centering it between the shaft shoulders as shown in Figure 5.

FIGURE 5

CAUTION: THE LINEAR POSITION OF THE IMPELLER MUST BE OBTAINED AND THE SHAFT SLEEVES MUST BE PROPERLY LOCATED. REFER TO FIGURE 5 ON THE PREVIOUS PAGE OF THIS MANUAL. IF PROVIDED, THE SHAFT SLEEVE NUTS MUST BE TIGHTENED WITHIN 10 MINUTES AFTER THE LOCTITE IS APPLIED. TO ACCOMPLISH LINEAR POSITIONING OF THE IMPELLER, LEAVE AN EQUAL AMOUNT OF SHAFT OR SHAFT THREADS EXPOSED ON EACH END OF THE SHAFT AFTER ASSEMBLY IS COMPLETED. ALLOW 4 HOURS FOR THE LOCTITE TO CURE BEFORE COMPLETING THE PUMP ASSEMBLY.

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Contents Split Case Fire Pump ForTable of Contents Page 442 & 492 Split Case Pumps Pump IdentificationPump Identification DriverStorage of Pumps and Caution Notes Introduction Introduction and InstallationInstallation GeneralLocation and Handling Baseplate InstallationMinimum Submergence of Suction Pipe and PIT Design FoundationAuxiliary Piping Connections and Gauges GroutingPiping Final Coupling AlignmentCoupling Alignment Flexible Shafting AlignmentRotation Mechanical Seals Typical Mechanical SealOperation Operating AT Reduced CapacityPriming Bearing Operating Temperature Troubleshooting Operating ProblemsStarting the Pump Maintenance Maintenance HistoryInspections and Preventive Maintenance Requirements Bearing LubricationAction Required Frequency Hours of Operation Packing Replacement Packing BOXPump Disassembly Pump Model Pump SizeGloves Must be Worn When Handling Heated Parts Pump Assembly Pump Assembly Pump Assembly Repair Parts Ordering PartsReturning Parts Page Page Page Sectional Drawing Standard ConstructionSectional Drawings Description