Kenmore 625.38815 Rotary Valve Service, Lieve Pressure, Disassembly, Servicing the Valve

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B. ROTARY VALVE SERVICE

Before working on the valve, turn off the water sup -

ply and disconnect from electrical power. TO RE-

LIEVE PRESSURE:

3 VALVE BYPASS: Close the inlet valve and open a soft water faucet. Then close the outlet valve and

open the bypass valve.

SEARS SPECIAL BYPASS: Slide the bypass valve

stem to bypass position. Loosen 3 hex head screws toward the back side of the valve to allow pressure water to bleed out. Catch water with a rag.

DISASSEMBLY

To remove a part or group of parts, refer to the valve

drawing. A common screwdriver or nut driver,

Phillips screwdriver and pliers are the only tools

needed to completely disassemble.

SERVICING THE VALVE

Inspect all o-rings, seals and gaskets for wear or de- fects.

Inspect the bottom surface of the rotor for scratches, chips or wear.

Note:

If replacement is needed, be sure to use the current

replacement part.

ASSEMBLY

Be sure all parts are in place and in the proper posi-

tion. Lubricate ALL o-rings and seals with FDA ap- proved silicone grease. To install the rotor seal, first

place the seal into the valve groove, rounded side

down (see cross-section). Apply a light coating of silicone grease to the seal's crossing ribs. Then, care-

fully center the wear strip on the seal, and push it

downward onto the seal

Install the nozzle and venturi seal and drain seal.

Assemble wave washer bearing, the wave washer, and two o-rings onto the rotor top shaft. Then center the rotor in the valve body, on the rotor seal.

Lower the cover onto the valve body and rotor shaft. Then install the cover holding screws. Before tight- ening the screws, install the valve cam and gear.

Then, turn the rotor (clockwise only) to service posi-

tion. _ghten the screws using a criss-cross pattern.

If a torque wrench is available, torque to 30-40 inch pounds.

Lubricate the gear on the motor, and the valve cam

gear with Molykote grease, or other high quality gear lubricant.

Be sure to orient switch as shown, with lever toward the cam.

o-ring

o- ring seals

wave washer

w_ar-_irip

 

/

rotor seal

seal[

,

_.a.._/../

drain seal

 

 

nozzle

& venturi seal

see Nozzle

assembly service. page 3_ 2

5-5

Problems, Questions? Call 1-800-426-9345 Kenmore Water Line

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Contents Owners Manual Save this ManualSears Residential Water Softener Facts and Figures to KeepIi iiiii!iiii Safety Guides Water Softener Start UPCheck List of STEP-BY-STEP Guides to Install Numbers Referred AreUnless Otherwise ElectricalProgram the Timer RlrSET Present Time of DAY Program Thetimer SET Water Hardness NumberSET Recharge Regeneration Time SET Salt EfficiencySanitize the Water Softener You can sanitize the softener with or without saltStorage tank Fill the Storage Tank with Salt Water Softening Salt with Iron RemovFaceplate Timer Features Error CodeExtra Recharge NOWService Regeneration Water Flow Through Softener in ServiceSoftener Works Water Flow Through Softener in FillIii......iii.ii.....I HOW Your Water Softener Works Water Flow Through the Softener Brining and Brine RinseWater Flow Through Softener in Backwash Water Flow Through Softener Fast RinseAutomatic Bypass Electronics Salt Refilling Storage TANK, Salt Bridge Salt BridgeSalt Bridge Keeping the Water Softener Clean Cleaning Nozzle & VenturiIron from Resin BED CapProtect the Water Softener from Freezing TerDrain All Water From Softener Checklist ... to Help YOU Save Money Problem Cause CorrectionCare of Your Water Softener Dimensions / Specifications Ultrasoft 150 Timer SR Code SR24Jiiiii iiiit Know about Your Water Softener Bypass ValvesKnow about Your Water Softener Pressure Drop PSI vs. Flow Rate GPMEfficiency Rating Troubleshooting FaceplateVice position TransformerAutomatic Electronic Diagnostics Initiated Electronics DiagnosticsPossible Defect Code Opena Nearby Soft Water FaucetService TECH. Information UltraSoftReturn the present time display -- Press the SE Cycle Flow Rates Gallons PER MIN Fill flow to salt Storage tank LitersDrain Liters FlowRotary Valve Service DisassemblyAssembly Lieve PressureWater Flow Through the Softener Valve Service Cycle Fill CycleIii!iiiiJi !ii,iiJ!iiiil Service TECH. Information Jservice TECH. Information Water Flow Through the Softener ValveIiii!l Repair Parts for Water Softener Water Softener CompleteKEY Part Description Number 1REPAIR Parts for Water Softener Brine Valve AssemblyInlet Outlet Grounding Clamps Ji iiiiiiiii!l Repair Parts for Water Softener 86 ÷Repair Parts for Water Softener Valve AssemblyKEY Part NO. Number 7187065 7129716UltraSoft 100 UltraSoft 150 800 366 Part800 488

625.38815, 625.38816 specifications

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