Kenmore 625.3485400 Service TECH. Information 5B.ROTARY Valve Service, Disassembly, Assembly

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SECTION 5

SERVICE TECH. INFORMATION

5B.ROTARY VALVE SERVICE

Before working on the valve, turn off the water supply and disconnect from electrical power.

TO RELIEVE PRESSURE:

----3 VALVE BYPASS: Close the inlet valve and open

a soft water faucet. Then close the outlet valve and open the bypass valve.

----SEARS SPECIAL BYPASS: Slide the bypass valve

stem to bypass position. Loosen the 3 hex head screws (see A in drawing) toward the back side of the valve to allow pressure water to bleed out Catch water with a rag.

DISASSEMBLY

To remove a part or group of parts, refer to the valve drawing. A common screwdriver or nut driver, Phillips screwdriver and pliers are the only tools needed to completely disassemble.

SERVICING THE VALVE

Inspect all o-rings, seals and gaskets for wear or defects.

Inspect the bottom surface of the rotor and disc for scratches, chips or wear.

NOTE: If replacement is needed, be sure to use the current replacement part.

ASSEMBLY

Be sure all parts are in place and in the proper position. Lubricate ALL o-rings and seals with FDA approved silicone grease. To install the rotor seal, first place the seal into the valve groove, rounded side down (see cross-section). Apply a light coating of silicone grease to the seal’s crossing ribs. Then, carefully center the wear strip on the seal, and push it downward onto the seal.

Install the nozzle and venturi seal and drain seal. Assemble 2 o-rings and the wave washer onto the rotor and disc. Then center the rotor and disc, in the valve body, on the rotor seal.

Lower the cover onto the valve body and rotor shaft. Then install the cover holding screws. Before tightening the screws, install the valve cam and gear. Then, turn the rotor (clockwise only) to service position. Tighten the screws using a criss-cross pattern. If a torque wrench is available, torque to 30-40 inch pounds.

Lubricate the gear on the motor, and the valve cam gear with Molykote grease, or other high quality gear lubricant.

Be sure to orient switch as shown, with lever toward the cam.

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Contents OWNER’S Manual Save this ManualWarranty Full TEN Year Warranty Against LeaksFull Three Year Electronics Warranty Full ONE Year Warranty on Water SoftenerTable of Contents Service Tech InformationRepair Parts Softener Start UPWater Softener START-UP Safety Guides SectionTransformer? Is the transformer plugged into Water Softener START-UP 1C.PROGRAM the Timer SET Present Time of DAYSET Water Hardness Number Water Softener START-UP Sanitizing the Water SoftenerADD Water Water Softener START-UP 1E. Fill the Storage Tank with Salt Water Softening Salt with Iron REHOW Your Water Softener Works 2A. Face Plate Timer Features Extra RechargeRecharge NOW Recharge TonightHOW Your Water Softener Works Face Plate Timer Features Error CodeTank Light Program Memory Service Fill Backwash Brining Fast Rinse Brine RinseWater Flow Through the Softener in Backwash Water Flow Through the Softener in Brining and Brine RinseAutomatic Bypass Please see page 9 for Salt Filling Directions Salt BridgeCare of Your Softener 3B. Keeping the Water Softener Clean CoversnoteNozzle & Venturi Iron from the Resin BEDKeep the Softener from Freezing Drain Water fromSoftener Problem Cause Correction No Soft WaterOther Things to Know 4A. DIMENSIONS/SPECIFICATIONS Bypass ValvesService TECH. Information Troubleshooting Always Make These Initial Checks FirstService Tech Information 5A.TROUBLESHOOTING Possible DefectCode Most Likely Less LikelyService TECH. Information 5A.TROUBLESHOOTING IndicatorManual Advance Regeneration Check Cycle Flow Rates Gallons PER MINService TECH. Information 5B.ROTARY Valve Service DisassemblyAssembly Servicing the ValveService Cycle Fill CycleBrining and Brine Rinse Cycles Backwash CycleFast Rinse Cycle Sears Water Softeners Model NOS .3485400 7112997 Ground Clamp Kit FY Included Parts bags¼ see Section Parts List Bypass Installation Valve Model noDemand Water Softeners

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