Emerson PN 51-1055pHC/rev.K instruction manual Essential Instructions

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ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowledge of the user in operat- ing and maintaining the instrument. To ensure their continued operation to the design specifications, per- sonnel should read this manual thoroughly before proceeding with installation, commissioning, opera- tion, and maintenance of this instrument. If this equip- ment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.

•Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

•Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.

•For clarification of instructions, contact your Rosemount representative.

•Follow all warnings, cautions, and instructions marked on and supplied with the product.

•Use only qualified personnel to install, operate, update, program and maintain the product.

•Educate your personnel in the proper installation, operation, and maintenance of the product.

•Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.

•Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.

•All equipment doors must be closed and protective covers must be in place unless qualified personnel are performing maintenance.

•If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.

Emerson Process Management

Rosemount Analytical Inc.

2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

WARNINGS

RISK OF ELECTRICAL SHOCK

Equipment protected throughout by double insulation.

•Installation of cable connections and servicing of this prod- uct require access to shock hazard voltage levels.

•Main power and relay contacts wired to separate power source must be disconnected before servicing.

•Do not operate or energize instrument with case open!

•Signal wiring connected in this box must be rated at least 240 V.

•Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.

•Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protec- tion requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).

•Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.

•Operate only with front and rear panels fastened and in place over terminal area.

•Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.

•Proper relay use and configuration is the responsibility of the user.

CAUTION

This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer- ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A comput- ing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.

WARNING

This product is not intended for use in the light indus- trial, residential or commercial environments per the instrument’s certification to EN50081-2.

© Rosemount Analytical Inc. 2005

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Contents Model Solu Comp Essential Instructions Quick Start Guide ORP Quick Reference Guide Model Solu Comp Table of Contents CONT’D List of TablesList of Figures IiiAbout This Document Section Description and Specifications Hazardous Location DimensionsTerminal Connections Rating 26-14 AWG wire size Ordinary Location -68 onlyRecommended Sensors for Conductivity Performance SpecificationsAnalyzer Conductivity Input Range, µS/cm Cell constant, /cmToroidal Conductivity Codes -21 and/or Measurement Range see table belowWhen used with conductivity -20-32 or Performance Specifications Analyzer ORP InputTemperature Correction none required Recommended Sensors for ORPRepeatability ±1% Recommended SensorsFrequency Range 0.5 4000 Hz Input filter 1- 255 samples Loop Specifications with a Model 499A OZ SensorRecommended Sensor Measurement Range 0-10 ppm mg/LOrdering Information Model 1055 Solu Comp II AnalyzerCombination Guide Part Number Description Weight Unpacking and Inspection Section InstallationInstallation General InformationPanel Mount Installation Panel MountingPipe Mount Installation Pipe MountingSurface Mount Installation Surface MountingPreparing Conduit Openings Section WiringPOWER, ALARM, OUTPUT, and Sensor Connections Model Solu Comp Section Wiring Model Solu Comp Section Wiring 41055105 41055106 41055107 41055108 41055109 41055110 40105536 40105559 Keypad Section Display and OperationDisplay Programming and Calibrating the Solu Comp II Tutorial Using Hold SecuritySection Programming the Analyzer Alarm Section Default SettingsOutput Dampening Or 4 mA Mode Section Sensors Output SectionDefault Settings Definitions Assigning Outputs 1Choose 4-20 mA or 0-20 mA Choose Output ConfigureChoose Output1 or Output2 Choose Output Range. Choose Output1 or Output2Alarm Relays Must be Configured Before Assigning Setpoints Choose Alarm Configure Choose Measurement or TempChoose Alarm Setpoints Definitions pH/ORP Definitions conductivity/resistivity Choose Measurement Choose Soln Temp Corr or Sensor IsoptntlDefinitions pH OutputsAlarms Measurement Choose Noise Rejection Choose ResetAnalyzer Procedure Changing Screen Contrast Choose Default DisplayProcedure Choosing a Language Section Calibration IntroductionCalibrating Temperature Procedure PH at 25C Standards Nominal pH Calibration Slope and OffsetChoose Measurement Choose BufferCal EnterManual Calibration pH S1ManualCal? Standardization pH Choose Measurement Choose StandardizeEntering a Known Slope Value pH Preparation of ORP standard solutions ORP CalibrationCalibrating AN IN-SERVICE Sensor Conductivity Procedure-Calibration against a standard meter and cellChoose Measurement Choose InProcess Procedure-Calibration against a standard solution ProgramDisplay Calibrate? Placing a NEW Sensor in Service Conductivity Choose Measurement Choose CellConstCalibrating the Analyzer Conductivity Cell constant Conductivity µS/cm Resistor k ΩTo Reset the Factory Resistance CALIBRATION, see Section Overview Section MaintenanceReplacement Parts Model Description See FigureExploded View of Solu Comp II Panel Mount Version Exploded View of Solu Comp II Pipe/Surface Mount Version Simulating Inputs Conductivity Simulating Temperature Section TroubleshootingOverview Troubleshooting Using Fault Codes Absolute Value of Measured Voltage Exceeds 2500 mVRTD Sense Line for Sensor 1 or Sensor 2 is Open PH Sensitive Glass Membrane is BrokenConductivity Sensor Open or Shorted Eeprom FailureProblem See Section Calibration Error During Two-Point CalibrationSensor Does Not Respond to Known pH Changes Calibration Error during StandardizationInvalid Input While Manually Entering Slope Model Solu Comp Section Troubleshooting Calibration Error Using Standard Resistors Conductivity, µS/cm Cell constant, /cm Alarm Relays Do Not WorkMeasurement seems wrong Current Output Too LowPreamplifier is in the Sensor Simulating pH input when the preamplifier is in the sensorGeneral Set the temperature correction to raw Section Simulating Inputs ConductivitySimulating temperature Three-Wire RTD ConfigurationMeasuring Reference Voltage Checking for a Poisoned Reference ElectrodeSection Return of Material Warranty RepairNON-WARRANTY Repair GeneralWarranty Specifications subject to change without notice

PN 51-1055pHC/rev.K specifications

The Emerson PN 51-1055pHC/rev.K is a highly advanced and reliable component designed for a wide range of applications in industrial automation and control systems. This device is known for its robust performance, exceptional durability, and integration of cutting-edge technologies, making it an ideal choice for demanding operational environments.

One of the key features of the PN 51-1055pHC/rev.K is its versatility. It is compatible with various systems and can be easily integrated into existing configurations without the need for extensive modifications. This adaptability allows users to streamline their operations and enhance overall efficiency, ensuring that the PN 51-1055pHC/rev.K is suitable for diverse industrial scenarios.

Technologically, the device incorporates advanced sensor capabilities that enable accurate monitoring and measurement of critical parameters. These sensors are designed to provide real-time data, allowing operators to make informed decisions quickly. The real-time diagnostics feature is essential for maintenance, as it helps predict potential issues before they lead to system failures, thereby reducing downtime and operational costs.

The PN 51-1055pHC/rev.K also boasts a rugged construction, built to withstand harsh industrial conditions such as extreme temperatures, vibrations, and moisture. This durability ensures a long lifespan, making it a cost-effective investment for businesses looking to optimize their operations without frequent replacements or repairs.

Another critical characteristic of the Emerson PN 51-1055pHC/rev.K is its user-friendly interface. The device is designed with ease of use in mind, featuring intuitive controls and straightforward setup processes. This accessibility enhances user experience, allowing both seasoned technicians and new operators to utilize its capabilities effectively.

Additionally, the device supports various communication protocols, enabling seamless integration with other equipment and systems. This feature is crucial for creating interconnected environments where data can be shared and analyzed across multiple platforms, fostering smarter and more efficient industrial processes.

In summary, the Emerson PN 51-1055pHC/rev.K stands out for its versatility, advanced sensor technologies, rugged design, user-friendly interface, and communication capabilities. It is a powerful tool for businesses seeking improved automation and control, helping to drive efficiency and enhance operational reliability in any industrial setting.
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