Mitsubishi Electronics PUHY-YMC Refrigerant piping installation, Areas of caution

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ENGLISH

10. Refrigerant piping installation

Connecting the piping is a terminal-branch type in which refrigerant piping from the outdoor unit is branched at the terminal and connected to each of the indoor units.

The method of connection consists of flare connections at the indoor units, flange connections for the piping of the outdoor unit and flare connections for the liquid, oil balance piping. Note that the branched sections are brazed.

Warning:

Always use extreme care to prevent the refrigerant gas (R22) from leaking while using fire or flame. If the refrigerant gas comes in contact with the flame from any source, such as a gas stove, it breaks down and generates a poisonous gas which can cause gas poisoning. Never weld in an unventilated room. Always conduct an inspection for gas leakage after installation of the refrigerant piping has been completed.

10.1. Areas of caution

1Use the following materials for refrigeration piping.

Material: Seamless phosphorous deoxidized copper pipe, C1220T-OL or C1220T-O (Note: C1220T-OL is preferred.)

Size: Refer to pages 13 to 14.

2Commercially available piping often contains dust and other materials. Always blow it clean with a dry inert gas.

3Use care to prevent dust, water or other contaminants from entering the piping during installation.

4Reduce the number of bending portions as much as possible, and make bending radius as big as possible.

5Always use the branch piping set shown below, which are sold separately. This unit requires a CMC-30A (optional).

Branch pipe set name

 

Line branching

 

 

Header branching

 

Total of units down-

Total of units down-

Total of units downstream

Total of units down-

4 branching

 

7 branching

 

10 branching

stream less than 160

stream 161 to 330

more than 331 to 630

stream more than 631

 

 

 

 

 

 

 

CMY-Y102S-F

CMY-Y102L-F

CMY-Y202-F

CMY-Y302-F

CMY-Y104-E

 

CMY-Y107-E

 

CMY-Y1010-E

6If the diameters of the branch piping of the designated refrigerant piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.

7Always observe the restrictions on the refrigerant piping (such as rated length, the difference between high/low pressures, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.

8A second branch cannot be made after a header branch. (These are shown by .)

A

 

 

A

 

B

ATo outdoor unit

BCapped piping

9Always use good-quality materials for brazing.

0The City Multi Series Super Y will stop due an abnormality due to excessive or insufficient coolant. At such a time, always properly charge the unit. When servicing, always check the notes concerning pipe length and amount of additional refrigerant at both locations, the refrigerant volume calculation table on the back of the service panel and the additional refrigerant section on the labels for the combined number of indoor units. (Refer to pages 13 to 14.)

ANever perform a pump down. This will damage the compressor.

BNever use refrigerant to perform an air purge. Always evacuate using a vacuum pump.

CAlways insulate the piping properly. Insufficient insulation will result in a decline in heating/cooling performance, water drops from condensation and other such problems. (Refer to pages 22 to 23.)

DWhen connecting the refrigerant piping, make sure the ball valve of the outdoor unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the outdoor and indoor units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed.

EAlways use a non-oxidizing brazing material for brazing the parts. If a non-oxidizing brazing material is not used, it could cause clogging or damage to the compressor unit. (Details of the piping connections and valve operation can be found on pages 15 to 19.)

Warning:

When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrigerant (R22) specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

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Contents PUHY-YMC Contents Safety precautions Before installation and electric workBefore getting installed Before getting installed moved electrical work Before starting the test runCombination with indoor units Confirmation of parts attachedOutdoor unit configuration Selection of installation siteModel Name Connecting pipe Elbow Shape Variable capacity unit Constant capacity unitIndividual installation When inlet air enters from right and left sides of unitWhen there is an obstruction above the unit Space required around unitLifting method and weight of product Collective installation and continu- ous installationBe very careful to carry product Installation of unit InstallationExample of collective installation Location of anchor boltConnecting direction for refrigerant piping Down piping and down wiring precautions60/61 dB A-weighted Noise levelSnow and seasonal wind Countermeasure to seasonal windPUHY-400/500YMC PUHN-200/250YMCRefrigerant piping installation Areas of cautionNever perform a pump down. This will damage the compressor Refrigerant piping system + αMultiple line/header Precautions concerning piping connection and valve operation For variable capacity unitGas side Liquid side Oil balance side Figure shows valve fully open50 to 57.5 / 500 to 75 to 750 to100 to 1000 to Tightening angle standard Pipe diameter mm 60 toOil balance pipe connection method Distributor gas connection method Part could be damaged if not cooled sufficientlyHow to install branch pipe JointRestrictions on the posture for attaching joints Gram belowAirtight test and evacuation Airtight testEvacuation No heat insulation must be provided for electric wires Thermal insulation of refrigerant pipingPenetrations Inner wall concealed Floor fireproofingElectrical work Control box and connecting posi- tion of wiring Variable capacity unitConstant capacity unit For details, see item 11.3. Wiring transmission cables PlateHole Transmission booster optionalWiring transmission cables Connecting a transmission boosterWiring examples Name, code and possible unit connectionsWiring method, address setting Remote control RC terminal block TB6One remote control unit for each indoor unit Within Address Unit Remote control operation Same as aboveFor details, see wire connection example C Wiring Line Same group to the remote control RC terminal block TB6Unit Range Setting method Main remote controllerExtended length and the length to the most remote unit Wiring Booster RPCapability Number of connected indoor units that can be Wiring of main power supply and equipment capacity Operation procedure Test runChecking before getting test run Test run methodHow to cope with test run abnormality Abnormality6603 Transmission error Transmission route Busy Error Power onDisplay at LED lighting blinking Remarks Flag Relay output Flag 8 always lightsCoping with remote controller abnormality Following phenomena do not represent abnormality emergency NMK Nknk NkokNKPK#$%&*+ Nkqk#$%&*+#,%&- ./0123145&6789#$%&=?@. !# Sknk Skok #$% +,-.ÜTK= UknkUkok Ukpk Ukqk Vkok NMK= Nmknk =NMKOK= $%&*+,-./01#$%&*+QMã NMKPK=L NMKQK= Ãã ! k·ãLâÖJÅã#$%&#*#%+, -. !*# NMKRK= NMKSK= #$%& *+& 012345678 .#$%&*+,-./0 1$%#234 NNK= NNKNK=NNKOK= NNKPK= Rsrv#$% +,-./012 NRO #$% +,-./0/12`kQN =EqRF= !# $%&*+ NNKQK= VwtNOKNK= NOKOK=NOKPK= EptNF EibaF NOKQK= Nokrk `ççäáåÖ EÉ~íáåÖNMK Nknk Nkqk #$%&!*+ Sknk Skok TK= Ukok Ukpk Ukqk Vkok NMK= NMKOK= #$%&*+QMã NMKPK=L NMKQK= #$%&#*#%+, -. !*# NMKRK= NMKSK= #$%& *+& 012345678 .#$%&*+,-./0 1$%#234 NNK= NNKOK= NNKPK= #$% +,-./012 NRO #$#%&* +,-./0123456 =EqRF= !# $%&*+ NNKQK= NOK= NOKPK= EptNF EibaF NOKQK= Nokrk WT02922X02