Frymaster Performance PRO Series GAS Fryers Models 35, Table of Contents Service Procedures

Page 4

PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45

Table of Contents

CHAPTER 1: Service Procedures

1.1 General

1-1

1.1.1 Pilot Ignition

1-1

1.1.2 Electronic Ignition

1-1

1.1.3 Controller Options

1-2

1.1.4 Thermostats and Temperature Probes

1-2

1.2 Moving the Fryer for Servicing

1-2

1.3 Diagnostic Procedures

1-3

1.3.1 Cleaning the Gas Valve Vent Tube

1-3

1.3.2 Checking the Burner Manifold Gas Pressure

1-3

1.3.3 Adjusting the Pilot Flame

1-5

1.3.4 Adjusting Burner Ceramic Target Spacing and Alignment

1-5

1.3.5 Calibrating the Thermostat

1-5

1.3.6 Testing the Temperature Prode

1-7

1.4 Replacing Fryer Components

1-7

1.4.1 Replacing a Controller or Computer

1-7

1.4.2 Replacing the Operating Thermostat in Units with Thermostat Control Panels

1-8

1.4.3 Replacing the Operating Thermostat in Units with Thermostat Access Doors

1-8

1.4.4 Replacing the Temperature Probe

1-9

1.4.5 Replacing the High-Limit Thermostat in Fryers with Thermostat Controls

1-9

1.4.6 Replacing the High-Limit Thermostat in Fryers with Other Controls

1-9

1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls

1-10

1.4.8 Replacing the Power or Melt Cycle Switch in Fryers with Thermostat Controls

1-10

1.4.9 Replacing Burner Ceramic Targets

1-11

1.4.10 Replacing the Gas Valve

1-11

1.4.11 Replacing the Pilot Assembly or Thermopile

1-12

1.4.12 Replacing the Frypot

1-12

1.5 Troubleshooting and Problem Isolation

1-14

1.5.1 Typical Problems

1-14

Pilot Failure

1-14

Ignition Failure

1-14

Improper Burner Function

1-15

Improper Temperature Control

1-17

Gas Valve Malfunction

1-17

Computer Malfunction

1-17

Filtration Malfunction

1-19

Leakage

1-20

Basket Lift Malfunction

1-20

1.5.2 Interpretation of Analog Controller Lights

1-23

1.6 Probe Resistance Chart

1-23

1.7 Troubleshooting Guides

1-24

1.7.1 Troubleshooting the 24 VAC Circuit: Analog Controller

1-24

Troubleshooting the 24 VAC Circuit: Electronic Ignition (Computer Controller)

1-24

Troubleshooting the 24 VAC Circuit: Standing Pilot (Computer Controller)

1-25

1.7.2 Troubleshooting the Gas Valve

1-25

1.7.3 Troubleshooting the Thermostat

1-25

1.7.4 Troubleshooting the Temperature Probe

1-26

1.8 Wiring Diagrams

1-27

1.8.1 Standing Pilot

1-27

1.8.2 Electronic Ignition

1-28

1.8.3 Non-Computer Controlled

1-29

1.8.4 Filter Box

1-30

1.8.5 Modular Basket Lift 100/120V

1-31

1.8.6 Modular Basket Lift 208/250V

1-32

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Contents Hour Service Hotline Performance Pro Series Gas Fryers Models 35Canada Page Table of Contents Service Procedures Performance PRO Series GAS Fryers Models 35Table of Contents Parts List General Pilot Ignition Electronic IgnitionController Options Thermostats and Temperature ProbesMoving the Fryer for Servicing Diagnostic Procedures Cleaning the Gas Valve Vent Tube To adjust burner gas pressureAfter servicing is complete Checking the Burner Manifold Gas PressureSeries Non-CE Standard Burner Manifold Gas Pressures Adjusting the Pilot Flame Adjusting Burner Ceramic Target Spacing and AlignmentFryers with thermostat access doors Calibrating the ThermostatFryers with thermostat control panels Testing the Temperature Probe Stop screw Locking nut Setscrew Replacing the Temperature Probe Page Replacing Burner Ceramic Targets Replacing the Gas ValveReplacing the Pilot Assembly or Thermopile Replacing the FrypotPage Troubleshooting and Problem Isolation Typical ProblemsPilot Failure No pilot flame Unreliable pilot flameGas and Electrical Power Supplies Electronic CircuitsGas Valve Improper Burner FunctionMisdirected or Weak Pilot Flame Clogged Burner OrificesInadequate Make-up Air Other Causes of PoppingImproper Temperature Control Melt CycleFailure to Control at Setpoint Gas Valve MalfunctionSensitivity and Recovery Common Computer ComplaintsFiltration Malfunction Leakage There are three basket lift problem types. They areBasket Lift Malfunction Motor and Gear Wear Binds and JamsElectronics Failure Manual Push-Button Modular Basket Lift Simplified Schematic Probe Resistance Chart Interpretation of Analog Controller LightsTroubleshooting Guides Problem Probable CausesTroubleshooting the Gas Valve Troubleshooting the ThermostatTroubleshooting the Temperature Probe Wiring Diagrams 1.8.1 Standing Pilot Electronic Ignition Non-Computer Controlled Fryer Filter Box Modular Basket Lift 100/120V Modular Basket Lift 208/250V Performance PRO Series GAS Fryers Models 35 Parts List Accessories100-120V Configuration Basket Lift and Associated PartsBasket Lift Assemblies Cabinetry 1 FPP/FMP Model Cabinetry Rear of fryer Four station fryer shownCabinet Assemblies see Section Base AssembliesBrace, Top Cabinet Back Panels, LowerPMJ Non-filter Model Cabinetry Cabinet Assemblies Back Panels, SingleOther Components Legs Casters, Legs, and Associated HardwareCasters Component Boxes Component Boxes without Melt Cycle Complete Box Assemblies ComponentsComponent Boxes with Melt Cycle Cover, Component Box Hole see illustration on Component Boxes with Standing Pilot 106-4084 Component Boxes with Electronic Ignition Cable, Ignition used with MJ45 ignition cable kit Control Panel Assemblies, Flue Caps, and Related Items Control Panel Assembly with Thermostat Access Door MJ Controller Assemblies ComponentWiring ASSEMBLIES, HARNESSES, and Remote Cable Assemblies Door Assembly 106-3965Door AssemblyDrain Tubes Drain System Components 2.9.1 Drain Tube SystemMiscellaneous Drain Valves FPP/FMP Models Drain Valve Assemblies Drain Safety SwitchDrain Valves Drain Valves PMJ Models Filter Boxes 120V see also Pan Assembly, Complete Includes Filter Pan AssemblyOther Filter Components Frypot Assemblies without Insulation FrypotsFrypot Assemblies Complete Frypot Cabinetry 13.1 MJ45 Frypot Cabinetry 13.2 MJ35 Frypot Cabinetry Gas Valves and Burners 14.1 MJ45 Gas Valves and Burners ComponentPilot Assemblies, Non-CE 14.2 MJ35 Gas Valves and Burners Gas Valves, Non-CE see note below Oil Return Components Oil Return Components on next Power Shower Power Shower AssemblyThermostats and Timers Operating Thermostat Assembly, FenwallWiring Harnesses, Pin Terminals, and Power Cords ConnectorsGarland Range S35 Parts CabinetryService Hotline
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Manual 76 pages 43.51 Kb

45, 35 specifications

The Frymaster 35 and 45 series fryers are well-known in the catering industry for their reliability, efficiency, and advanced cooking technologies. These models are designed to cater to medium to high-volume establishments, providing users with exceptional performance and ease of use.

One of the main features of the Frymaster 35 and 45 series is their impressive fry capacity. The 35 model can handle around 35 pounds of oil, while the 45 model accommodates up to 45 pounds. This increased oil capacity means that both fryers can fry larger batches of food more efficiently, allowing for quicker service times in busy kitchens.

Another key characteristic is the high-performance heating elements. The Frymaster series utilizes V-shaped heat exchangers, which deliver rapid recovery times and consistent cooking temperatures. This technology enables the fryers to maintain optimal heat levels even during heavy usage, ensuring that food is cooked evenly and thoroughly.

The Frymaster 35 and 45 also feature built-in filtration systems. This technology helps in prolonging the life of the oil by filtering out food particles and impurities, which not only enhances the taste of the fried food but also reduces operational costs. The automatic filtration system can be programmed to run on a cycle to ensure that oil quality remains high without requiring constant manual intervention.

In terms of user-friendly design, both models are equipped with digital temperature controls, which allow chefs to precisely set and maintain frying temperatures. The intuitive control panel simplifies operation, while the integrated safety features, such as high-limit temperature controls, help prevent overheating and accidents in the kitchen.

Durability is another hallmark of the Frymaster series. Constructed from stainless steel, these fryers are built to withstand the rigors of commercial kitchens while resisting corrosion and wear. Additionally, Frymaster offers a range of accessories and options, such as baskets and lids, to enhance the functionality and versatility of these fryers.

In summary, the Frymaster 35 and 45 series fryers are top-tier options for commercial food establishments, combining substantial fry capacity, advanced heating technology, built-in oil filtration, and user-friendly controls. Their robust design and efficiency make them ideal for any kitchen looking to deliver high-quality fried foods consistently.
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