Frymaster 45, 35 manual Replacing the Pilot Assembly or Thermopile, Replacing the Frypot

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4.Remove the high-limit thermostat wire from the gas valve pilot coil.

5.Disconnect the pilot gas line fitting from the gas valve.

6.Disconnect both pipe union collars from the gas valve and remove the valve.

7.Remove the pipefittings from the old gas valve and install them on the replacement valve. Use Loctite™ PST56765 or equivalent pipe thread sealant on the threads.

8.Reverse Steps 1-6 to install the replacement gas valve.

1.4.11 Replacing the Pilot Assembly or Thermopile

1.Remove the burner assembly in accordance with Steps 1-10 in Section 1.4.9.

2.To replace only the thermopile:

a.Bend the clip at the bottom of the pilot assembly and press the thermopile out of the pilot assembly from the top.

b.Disconnect the thermopile fitting from the gas valve pilot coil.

c.Reverse Steps a and b to install the replacement thermopile.

3.To replace the complete pilot assembly:

WARNING

Drain the frypot or remove the handle from the drain valve before proceeding further.

Bend the clip to release the thermopile.

a.Disconnect the pilot tubing from the bottom of the pilot assembly.

b.Remove the screw from the pilot mounting bracket to release the pilot assembly.

c.Disconnect the thermopile fitting from the gas valve pilot coil.

d.Reverse Steps a-c to install the replacement assembly.

4. Reinstall the burner assembly by reversing Steps 1-8 of Section 1.4.9.

1.4.12 Replacing the Frypot

1.Drain the frypot.

2.Disconnect the fryer from the electrical power supply. Turn off the gas supply and disconnect the fryer.

3.Remove all accessories (i.e., frypot covers, basket lift arms, etc.) from the fryer.

4.If the fryer is equipped with a thermostat control, remove the thermostat knob and control panel according to Steps 3-8 in Section 1.4.3.

NOTE: If the fryer is configured with a melt cycle, the thermostat leads will be connected to the PC board rather than to the terminal block and gas valve. Disconnect the leads from the PC board if this is the case.

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Contents Performance Pro Series Gas Fryers Models 35 Hour Service HotlineCanada Page Performance PRO Series GAS Fryers Models 35 Table of Contents Service ProceduresTable of Contents Parts List Electronic Ignition General Pilot IgnitionMoving the Fryer for Servicing Thermostats and Temperature ProbesController Options To adjust burner gas pressure Diagnostic Procedures Cleaning the Gas Valve Vent TubeAfter servicing is complete Checking the Burner Manifold Gas PressureSeries Non-CE Standard Burner Manifold Gas Pressures Adjusting Burner Ceramic Target Spacing and Alignment Adjusting the Pilot FlameFryers with thermostat access doors Calibrating the ThermostatFryers with thermostat control panels Testing the Temperature Probe Stop screw Locking nut Setscrew Replacing the Temperature Probe Page Replacing the Gas Valve Replacing Burner Ceramic TargetsReplacing the Frypot Replacing the Pilot Assembly or ThermopilePage Typical Problems Troubleshooting and Problem IsolationPilot Failure No pilot flame Unreliable pilot flameElectronic Circuits Gas and Electrical Power SuppliesGas Valve Improper Burner FunctionClogged Burner Orifices Misdirected or Weak Pilot FlameInadequate Make-up Air Other Causes of PoppingMelt Cycle Improper Temperature ControlFailure to Control at Setpoint Gas Valve MalfunctionCommon Computer Complaints Sensitivity and RecoveryFiltration Malfunction Basket Lift Malfunction There are three basket lift problem types. They areLeakage Electronics Failure Binds and JamsMotor and Gear Wear Manual Push-Button Modular Basket Lift Simplified Schematic Interpretation of Analog Controller Lights Probe Resistance ChartProblem Probable Causes Troubleshooting GuidesTroubleshooting the Thermostat Troubleshooting the Gas ValveTroubleshooting the Temperature Probe Wiring Diagrams 1.8.1 Standing Pilot Electronic Ignition Non-Computer Controlled Fryer Filter Box Modular Basket Lift 100/120V Modular Basket Lift 208/250V Accessories Performance PRO Series GAS Fryers Models 35 Parts ListBasket Lift and Associated Parts 100-120V ConfigurationBasket Lift Assemblies Rear of fryer Four station fryer shown Cabinetry 1 FPP/FMP Model CabinetryBase Assemblies Cabinet Assemblies see SectionBrace, Top Cabinet Back Panels, LowerPMJ Non-filter Model Cabinetry Back Panels, Single Cabinet AssembliesOther Components Casters Casters, Legs, and Associated HardwareLegs Component Boxes Component Boxes without Melt Cycle Components Complete Box AssembliesComponent Boxes with Melt Cycle Cover, Component Box Hole see illustration on Component Boxes with Standing Pilot 106-4084 Component Boxes with Electronic Ignition Cable, Ignition used with MJ45 ignition cable kit Control Panel Assemblies, Flue Caps, and Related Items Control Panel Assembly with Thermostat Access Door MJ Component Controller AssembliesWiring ASSEMBLIES, HARNESSES, and Remote Cable Assemblies 106-3965Door Assembly Door AssemblyMiscellaneous Drain System Components 2.9.1 Drain Tube SystemDrain Tubes Drain Valves FPP/FMP Models Drain Valves Drain Safety SwitchDrain Valve Assemblies Drain Valves PMJ Models Filter Boxes 120V see also Other Filter Components Filter Pan AssemblyPan Assembly, Complete Includes Frypot Assemblies Complete FrypotsFrypot Assemblies without Insulation Frypot Cabinetry 13.1 MJ45 Frypot Cabinetry 13.2 MJ35 Frypot Cabinetry Component Gas Valves and Burners 14.1 MJ45 Gas Valves and BurnersPilot Assemblies, Non-CE 14.2 MJ35 Gas Valves and Burners Gas Valves, Non-CE see note below Oil Return Components Oil Return Components on next Power Shower Assembly Power ShowerOperating Thermostat Assembly, Fenwall Thermostats and TimersConnectors Wiring Harnesses, Pin Terminals, and Power CordsCabinetry Garland Range S35 PartsService Hotline
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45, 35 specifications

The Frymaster 35 and 45 series fryers are well-known in the catering industry for their reliability, efficiency, and advanced cooking technologies. These models are designed to cater to medium to high-volume establishments, providing users with exceptional performance and ease of use.

One of the main features of the Frymaster 35 and 45 series is their impressive fry capacity. The 35 model can handle around 35 pounds of oil, while the 45 model accommodates up to 45 pounds. This increased oil capacity means that both fryers can fry larger batches of food more efficiently, allowing for quicker service times in busy kitchens.

Another key characteristic is the high-performance heating elements. The Frymaster series utilizes V-shaped heat exchangers, which deliver rapid recovery times and consistent cooking temperatures. This technology enables the fryers to maintain optimal heat levels even during heavy usage, ensuring that food is cooked evenly and thoroughly.

The Frymaster 35 and 45 also feature built-in filtration systems. This technology helps in prolonging the life of the oil by filtering out food particles and impurities, which not only enhances the taste of the fried food but also reduces operational costs. The automatic filtration system can be programmed to run on a cycle to ensure that oil quality remains high without requiring constant manual intervention.

In terms of user-friendly design, both models are equipped with digital temperature controls, which allow chefs to precisely set and maintain frying temperatures. The intuitive control panel simplifies operation, while the integrated safety features, such as high-limit temperature controls, help prevent overheating and accidents in the kitchen.

Durability is another hallmark of the Frymaster series. Constructed from stainless steel, these fryers are built to withstand the rigors of commercial kitchens while resisting corrosion and wear. Additionally, Frymaster offers a range of accessories and options, such as baskets and lids, to enhance the functionality and versatility of these fryers.

In summary, the Frymaster 35 and 45 series fryers are top-tier options for commercial food establishments, combining substantial fry capacity, advanced heating technology, built-in oil filtration, and user-friendly controls. Their robust design and efficiency make them ideal for any kitchen looking to deliver high-quality fried foods consistently.
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