Frymaster 1824/2424G manual Frypot/Firebox Removal/Replacement Procedure

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

1.7.6.2 Frypot/Firebox Removal/Replacement Procedure

1.Perform Procedure 1.7.5, Removing/Replacing Blower Assembly or Air Prover Switch, Steps 1

– 4.

2.Disconnect the union at the gas valve. Remove four bolts connecting the burner manifold brackets to the burner box. Remove the burner manifold assembly and set aside.

3.Mark and disconnect drain-valve microswitch wiring. Remove elbow or drain-tee assembly, and then remove the drain valve/microswitch assembly.

Disconnect union at gas valve and remove four bolts (two per side) to remove burner manifold.

Remove drain elbow and drain valve assembly from the frypot.

Disconnect union at gas valve and remove four bolts connecting burner manifold brackets to firebox, elbow and drain valve assembly from frypot.

4.Remove two screws from control panel and lower, using care not to stretch or distort switch/indicator light wiring (if applicable). If control panel is equipped with switches (see Section 1.7.2, Removing/Replacing Rocker Switches, for detail), or indicator lights, mark and disconnect wiring and set control panel aside.

Note: If equipped with indicator lights, use a pin-pusher to remove pins from main-harness connector, and then remove control panel.

5.Perform Procedure 1.7.1, Remove/Replace Temperature Probe or High-Limit Thermostat, Steps 7 – 11.

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Contents 24G Series Flatbottom Gas Fryers Hour Service Hotline DECPage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents Functional Description NON-CE Altitudes of 2000 feet or lessCE only Altitudes of 2000 feet or less Electronic Ignition Configuration Pilot System ConfigurationControl Options Thermatron Controller Board Safety Components Accessing Fryers for ServicingAdjusting Burner Manifold Gas Pressure Cleaning the Gas Valve Vent Tube if applicableCalibrating the Thermatron Temperature Controller Adjusting the Pilot Flame where applicableLoosen two setscrews in dial arrows to recalibrate Replacing Fryer Components Remove/Replace Temperature Probe or High-Limit ThermostatTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch Replacing air prover switch Frypot Baffle Inspection Replacing the FrypotFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Ignition Failures Problems Related to the Electronic CircuitsImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Filtration Problems Improper Temperature Control24G Series Flatbottom GAS Fryers Service Procedures Leakage Troubleshooting Guides To temperature quickly Power is present atTemperature Main Burner MalfunctionsLight Indication Probable Cause Corrective Action Indicator LightsWiring Diagrams 10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 10.8 24G Series Single Fryers CE-ApprovedWiring, Standing Pilot Scfc Models 10.10 24GTI Oil Return/Filter System Blower Assembly and Combustion Air 24G Series Flatbottom GAS Fryers Parts ListBurner Manifold and Related Components Component Flue Caps, Top Caps, and Related Components 2424G Notched Left End use 823-4058 for notched right end Cabinetry Scfc Models Common Cabinet Components Scfc ModelsNot illustrated Door Assemblies and Component Parts Scfc Models Control Panels, Wireways, and Related Components Scfc Models Component Oil Return and Suction Manifolds Scfc Models Component Filter Unit Scfc Models Frypot, Drain, and Oil Return Components Scfc Models 24G Series Flatbottom GAS Fryers Parts List Cabinetry SCF Models Previous Style SCF ModelsBack, Single Fryer Cabinet Door Assemblies and Component Parts SCF Models Control Panels, Wireways, and Related Components SCF Models Not illustrated Oil Return and Suction Manifolds SCF Models Component 24G Series Flatbottom GAS Fryers Parts List Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster Filter Unit SCF ModelsFrypot, Drain, and Oil Return Components SCF Models Component Drain Valve and Components Connectors 2-Pin Female 6-Pin Female 9-Pin Female Wiring Connectors, Pin Terminals, and Power CordsScrews, Nuts, and Fasteners Appendix ND90 Built-In Filter System Components Line Parts Pump, 5GPM use 810-2098 for 8GPM Pump Seal, Shaft O-Ring Service Hotline