Frymaster 1824/2424G manual Troubleshooting Guides

Page 31

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

1.9 Troubleshooting Guides

The following procedures must be performed by an ASA, and are provided as an aid to expedite troubleshooting and repair of 24G Series frying systems.

1.9.1 Pilot Burner Malfunctions

PROBLEM

 

CORRECTIVE ACTION

Pilot will not ignite; no

1.

Ensure the combination gas valve is in PILOT position and that

evidence of gas at pilot

 

gas is available at the control valve (check quick-disconnect

burner.

 

and/or gas-line connections).

 

 

 

2.

Remove pilot gas supply line and check for dirt. Blow out with

 

 

compressed air if necessary, then reinstall.

 

3.

Check pilot burner orifice for dirt.

 

 

 

Pilot burner ignites but

1.

Check that the lead from the thermocouple is tightly screwed

will not remain lit when

 

into the pilotstat power bushing on the gas control.

gas knob is released.

2.

Remove end of thermocouple lead from pilotstat power unit

 

 

bushing and clean with fine sandpaper. Also check that

 

 

bushing is clean.

 

3.

Thermocouple possibly defective (millivolt output should be 12-

 

 

28mv); replace.

 

4.

Pilot flame may be adjusted incorrectly. Adjust flame to 1-½"

 

 

high by turning pilot flow adjustment screw.

 

 

 

Pilot burner ignites

1.

With the exhaust blower in operation, the extra air causes the

properly and burns

 

pilot to blow out. The pilot assembly may be too low between

properly, but goes out

 

the burners. Adjust the pilot assembly to where the pilot hood

 

is above the burners.

when the exhaust

 

 

 

blower comes on.

2.

Pilot flame may be adjusted too high and is on the verge of

 

 

 

blowing out. Re-adjust lower.

 

3.

Pilot flame may be adjusted too low, even though it appears to

 

 

be satisfactory. Re-adjust higher as described earlier.

 

 

 

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Contents 24G Series Flatbottom Gas Fryers Hour Service Hotline DECPage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents NON-CE Altitudes of 2000 feet or less Functional DescriptionCE only Altitudes of 2000 feet or less Electronic Ignition Configuration Pilot System ConfigurationControl Options Thermatron Controller Board Safety Components Accessing Fryers for ServicingAdjusting Burner Manifold Gas Pressure Cleaning the Gas Valve Vent Tube if applicableCalibrating the Thermatron Temperature Controller Adjusting the Pilot Flame where applicableLoosen two setscrews in dial arrows to recalibrate Replacing Fryer Components Remove/Replace Temperature Probe or High-Limit ThermostatTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch Replacing air prover switch Frypot Baffle Inspection Replacing the FrypotFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Ignition Failures Problems Related to the Electronic CircuitsImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Filtration Problems Improper Temperature Control24G Series Flatbottom GAS Fryers Service Procedures Leakage Troubleshooting Guides Main Burner Malfunctions Power is present atTo temperature quickly TemperatureLight Indication Probable Cause Corrective Action Indicator LightsWiring Diagrams 10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 10.8 24G Series Single Fryers CE-ApprovedWiring, Standing Pilot Scfc Models 10.10 24GTI Oil Return/Filter System Blower Assembly and Combustion Air 24G Series Flatbottom GAS Fryers Parts ListBurner Manifold and Related Components Component Flue Caps, Top Caps, and Related Components 2424G Notched Left End use 823-4058 for notched right end Cabinetry Scfc Models Common Cabinet Components Scfc ModelsNot illustrated Door Assemblies and Component Parts Scfc Models Control Panels, Wireways, and Related Components Scfc Models Component Oil Return and Suction Manifolds Scfc Models Component Filter Unit Scfc Models Frypot, Drain, and Oil Return Components Scfc Models 24G Series Flatbottom GAS Fryers Parts List Cabinetry SCF Models Previous Style SCF ModelsBack, Single Fryer Cabinet Door Assemblies and Component Parts SCF Models Control Panels, Wireways, and Related Components SCF Models Not illustrated Oil Return and Suction Manifolds SCF Models Component 24G Series Flatbottom GAS Fryers Parts List Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster Filter Unit SCF ModelsFrypot, Drain, and Oil Return Components SCF Models Component Drain Valve and Components Connectors 2-Pin Female 6-Pin Female 9-Pin Female Wiring Connectors, Pin Terminals, and Power CordsScrews, Nuts, and Fasteners Appendix ND90 Built-In Filter System Components Line Parts Pump, 5GPM use 810-2098 for 8GPM Pump Seal, Shaft O-Ring Service Hotline
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