Middleby Marshall installation manual Connection, Gas Conversion, PS640 Propane Conversion

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B. Connection

Figure 2-18. Flexible Gas Hose Installation

Check the oven’s gas supply requirements before making the gas utility connection. Gas supply requirement are listed on the oven’s serial plate and in Table 1-4. Gas Orifice and Pressure Specifications (in Section 1, Description).

Check the serial plate to determine the type of gas (Propane or Natural) to be used with the oven.

Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-18; however, compliance with the applicable standards and regulations is mandatory.

Inlet, regulated, and pilot gas pressure readings can be taken using a digital tube manometer at the tap location shown in Figure 2-19. Figure 2-19 shows the burner assembly and Figure 2-21 shows the gas valve.

NOTE: The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition.

Certain safety code requirements exist for the installation of gas ovens; refer to the beginning of Section 2 for a list of the installation standards. In addition, because the oven is equipped with cast- ers, the gas line connection shall be made with a connector that complies with the Standard for Connectors for Movable Gas

1/2gas

pipe nipple

1/2gas line

tee with

pressure tap

Quick- disconnect device

3/4-1/2

 

gas pipe

To Gas

reducer

Supply

 

 

Pipe

3/4gas

 

pipe nipple

 

90°

 

Elbow

 

Full-Flow

Gas

Shutoff

Valve

Flexible

Individual gas

connection for

Gas Hose

each oven

 

 

cavity

Appliances, ANSI Z21.69 (in U.S.A.), as well as a quick-discon- nect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (in U.S.A.).

C. Gas Conversion

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas. Use the appropriate Middleby Gas Conversion Kit for the specific oven model.

CAUTION: The terms of the oven’s warranty require all start- ups, conversions and service work to be per- formed by a Middleby Authorized Service Agent.

D. PS640 Propane Conversion

Two items have to be changed, to change the oven to LP:

1.Replace main orifices.

2.Adjust main gas regulator per instructions below.

Disconnect the manifold union closest to the main burner, and remove the manifold assembly (four screws). Slide out the manifold assembly (leaving the ignition and sense wires con- nected). Replace the main orifices.

Replace the main orifices on the manifold assemblies with the LP units, and replace the manifold assembly. Reconnect the union.

E.Adjusting the Maximum Pressure Setting

1.Disconnect pressure feedback connection (if appcable).

2.Connect a suitable pressure gauge to pipe line or to outlet pressure tap of gas control concerned, to mea- sure burner pressure (measuring point must be as near to burner as possible).

Figure 2-19. Gas Burner Assembly

Gas Burner

Manifold Pressure Tap

3.Make sure that the appliance is in operation and the Moduplus® coil is energized with maximum current.

4.If maximum rate pressure needs adjustment, use an 8 mm wrench to turn adjustment screw for maximum pressure setting (clockwise to increase or counter-clockwise to decrease pressure), until the desired maximum outlet pressure is obtained.

5.Disconnect electrical connection of the Moduplus®.

6.Check minimum pressure setting and readjust if neces- sary. (See Adjusting Minimum Pressure Setting for proper adjusting procedure.)

7.Reconnect pressure feedback connection (if appcable).

8.If minimum and maximum pressures are set, wire the Moduplus® in circuit.

9.Close pressure tap screw.

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Contents Owners Operating and Installation Manual Retain this Manual for Future Reference Middleby Marshall Table of Contents Description Oven UsesOven Specifications Triple OveInstallation Parts List for Series PS640 GAS Oven Installation KIT PS640 24″ Oven Installation Required Kits and EquipmentKit PS640 32″ Oven Installation Required Kits and Equipment ″ Legs Casters& Top Casters & Top Kit N61033 N59720 N59725Item no QTY Description Hardware BA G ″-16 × 1 HEX SCREW, SST Item no QTY Description Quad Outrigger Weldment A27727 83 -16x1-1/4 HEX Bolt A21924 Recommendations III. Ventilation SystemRequirements Other ventilation concernsIV. Assembly Top Panel and Base Pad AssemblyRestraint Cable Installation StackingConveyor Installation Do not Overtighten the Conveyor BeltConveyor Belt Reversal Resetting Direction JumperSwitching Photo Detector Reversing the Conveyor BeltConnection VII. GAS SupplyGas Conversion Adjusting the Maximum Pressure SettingConnection PS640 Propane ConversionMaintenance Adjusting the Minimum Pressure SettingCheckout Location and Description of Controls II. Normal Operation STEP-BY-STEP III. Quick Reference Troubleshooting Screen AlertsMaintenance Maintenance DailyII. Maintenance Monthly Top Row Bottom RowIII. Maintenance Every 3 Months Split Belt Disassembly and CleaningIV. Maintenance Every 6 Months Blower BeltKEY Spare Parts PS640 GAS KEY Spare Parts Available separately. See FigureWiring Diagram Page Page

PS640 specifications

The Middleby Marshall PS640 is an industry-leading conveyor oven designed to meet the demands of commercial kitchens, particularly in pizza and other high-volume food applications. This oven combines advanced technologies with robust design, ensuring that users achieve consistent, high-quality results while optimizing operational efficiency.

One of the standout features of the PS640 is its unique design, which includes a patented jet impingement technology. This technology significantly enhances the cooking efficiency by using high-velocity hot air to cook food evenly and quickly. This not only reduces cooking times but also helps retain moisture and flavor, resulting in a superior product that delights customers.

Another key characteristic of the PS640 is its dual-mode operation. The oven can be configured for either high-speed cooking or traditional baking modes, making it versatile enough to handle a wide variety of menu items. This flexibility allows operators to maximize their kitchen space and adapt to changing customer demands effortlessly.

The PS640 also boasts a fully insulated cooking chamber, which ensures consistent cooking temperatures and minimizes energy loss. This thermal efficiency not only contributes to food quality but also helps reduce operational costs, making it an economically viable option for restaurants and foodservice operations.

Further enhancing its user-friendliness, the PS640 features an intuitive digital control panel. This allows staff to easily set cooking times and temperatures, monitor performance, and make adjustments as necessary. Additionally, the oven includes programmable cooking settings, making it easy to replicate popular dishes quickly and ensuring consistency across multiple shifts.

Durability is another hallmark of the PS640. Constructed with high-quality materials, this oven is built to withstand the rigors of a busy kitchen environment. Its stainless-steel exterior not only gives it a sleek look but also makes it easy to clean and maintain.

In summary, the Middleby Marshall PS640 is a state-of-the-art conveyor oven that excels in speed, efficiency, and versatility. Its advanced technologies, user-friendly features, and robust construction make it an ideal choice for foodservice operators looking to elevate their cooking capabilities and enhance their menu offerings. Whether for quick-service restaurants, pizzerias, or catering operations, the PS640 delivers outstanding results with every use, ensuring satisfied customers and a thriving business.