Middleby Marshall PS555G GAS installation manual Gas Conversion, Flexible Gas Hose Installation

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ENGLISH

SECTION 2 - INSTALLATION

B.Connection

Check the oven’s gas supply requirements before making the gas utility connection. Gas supply requirements are listed on the oven’s serial plate and in Table 1-3, Gas Orifice and Pressure Specifications (in Section 1, Description).

Check the serial plate to determine the type of gas (Propane or Natural) to be used with the oven.

Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-15; however, compliance with the applicable standards and regulations is mandatory.

Inlet, regulated, and pilot gas pressure readings can be taken using a “U” tube manometer at the tap locations shown in Figure 2-16.

NOTE

The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1- latest edition.

In Australia, the installation must conform with AGA Code AG601 and with any requirements of the appropriate statutory authority.

CANADIAN:

CAN/CGA-B 149.1 Natural Gas Installation Code CAN/CGA-B 149.2 Propane Installation Code

Certain safety code requirements exist for the installation of gas ovens; refer to the beginning of Section 2 for a list of the installation standards. In addition, because the oven is equipped with casters, the gas line connection shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (in U.S.A.), or, if appli- cable, Connectors for Movable Gas Appliances, CAN/CGA-6.16 (in Canada), as well as a quick-disconnect device that com-

plies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (in U.S.A.), or, if applicable, Quick- Disconnect Devices for Use With Gas Fuel, CAN1-6.9 (in Canada).

C.Gas Conversion

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas. Use the appropriate Middleby Marshall Gas Conversion Kit for the specific oven model.

CAUTION

The terms of the oven's warranty require all start-ups, conver- sions and service work to be performed by a Middleby Marshall Authorized Service Agent.

Figure 2-15 - Flexible Gas Hose Installation

To Gas

Supply Pipe

Full-Flow

Gas

Shutoff

Valve

90°

Elbow

90°

Elbow

Flexible

Gas Hose

Union OR quick- disconnect device

Figure 2-16 - Gas Burner and Piping Assembly

Gas line for

 

 

Inlet pressure

 

 

other oven

Manual

Cap for top

tap (where

 

 

cavities

incoming gas

 

 

shutoff

oven cavity

 

 

 

pressure is

 

 

 

valve

 

 

 

 

 

measured)

 

 

 

 

 

 

 

 

 

Gas Pipe, 1-1/4”

 

 

 

 

dia. X 54”

Modulating

 

 

 

 

(1372mm) L

 

 

 

Combination Gas

gas valve

 

On/Off Knob

 

Control Valve

 

 

 

 

 

Always leave in

 

(Safety

Regulator)

 

 

 

 

 

“ON” position

 

 

 

 

Gas Burner

 

 

 

 

 

Nipple, 1-1/4”

dia. X 3”

(76mm) L, NPT

Elbow, 90°,

1-1/4” dia.

Pilot pressure tap

Manifold pressure tap

(where pilot gas

(where manifold gas

pressure is measured)

pressure is measured)

Burner Blower

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Contents PS500 Series Gas and Electric Ovens Rev. B V2 11/01English Table of Contents Description Oven UsesII. Oven Components see Figure Installation Electrical specifications for PS555G and PS570G gas ovensBase PAD KIT see Figure QuantityInstallation KIT see Figure III. Ventilation SystemRequirements RecommendationsIV. Assembly 2c. Legs/Casters Installation Quad OvensRestraint Cable Installation Conveyor InstallationInstall the conveyor drive motor cover 10 Checking the conveyor tensionFinal Assembly VI. Electrical SupplyAdditional Information Gas Ovens Additional Information Electric OvensRate regulator Must be installed in the line Before Above steps or when necessary during service mainVII. GAS Supply System by closing its individual manual shutoff valve dur15 Flexible Gas Hose Installation Gas ConversionOperation Location and Description of ControlsII. Normal Operation STEP-BY-STEP III. Quick Reference Digital Temperature Controller IV. Quick Reference Troubleshooting Maintenance Maintenance DailyII. Maintenance Monthly When removing the conveyor, refer to -9 in , InstallationIII. Maintenance Every 3 Months Split Belt Disassembly and CleaningRemove the idler shaft assembly from the conveyor Loosen the locking collar set screw, as shown in FigureIV. Maintenance Every 6 Months Blower BeltsLubricating the Blower Fan Bearings KEY Spare Parts KIT Available separately. See Figure Gas OvensElectric Ovens Item Qty DescriptionWiring Diagrams ThermocouplesElectricalwiringdiagrams Important diagram for the oven is also An electrical wiringLocated inside the machinery compartment 380V or 480V, 50/60Hz, 3 Ph