Middleby Marshall PS555G GAS installation manual IV. Maintenance Every 6 Months, Blower Belts

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ENGLISH

SECTION4-MAINTENANCE

E.Blower Belts

1.To gain access to each blower belt compartment, remove the four screws shown in Figure 4-8. Then, lift the rear shroud off its hangers.

If access to the blower motors is required, remove the three mounting screws (two on the front of each shroud, one on the rear). Then, lift the end shroud straight up and off its hangers. The end shrouds can only be removed AFTER the rear shrouds have been removed.

2.Check each blower belt for at least 1" (25mm) deflec- tion at the center, and for cracking or excessive wear. See Figure 4-9. Overtightening the belt will cause premature bearing failure and possible vibrations.

3.If necessary, adjust the tension of the belt by loosening the four motor mounting bolts. Reposition the motor as necessary until the correct deflection is reached, then tighten the motor mounting bolts.

F.Lubricating the Blower Fan Bearings

1.Use a grease gun to lubricate the main blower fan shaft bearings, as shown in Figure 4-10.

When lubricating the bearings:

Use a high-quality NLGI #2, lithium soap grease with petroleum oil, such as Middleby P/N 17110- 0015.

Add the grease slowly until a small bead of grease is present at the seals. AVOID OVERGREASING. Excessive greasing may cause harm to the bearing.

2.Manually turn the blower shaft by pulling on the belt to purge the grease.

3.Wipe off any excess grease on and around the bear- ings.

4.Replace the shrouds onto the oven.

NOTE

The oven will not operate unless ALL of the motor and rear shrouds are in place.

IV. MAINTENANCE - EVERY 6 MONTHS

A.Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section.

B.Check for excessive wear on the conveyor drive motor brushes. The brushes should be replaced if they have worn to less than 1/4" (6.4mm) in length. Be sure to replace the brushes in exactly the same position.

C.For gas ovens, clean and inspect the burner nozzle and electrode assembly.

D.Check (and clean, if necessary) the oven venting system.

E.Check the conveyor drive shaft bushings and spacers. Replace the components if they are worn.

Figure 4-8 - Rear Shrouds and Guard Plates

End shroud screws

(3 per shroud - 1

rear, 2 front)

Rear shroud screws

Rear shroud -

End shroud -

remove SECOND (if

(4 per shroud for gas

remove FIRST.

necessary).

ovens, 5 per shroud

Access to bearing

Access to blower

for electric ovens)

and fan belt

motor

 

Figure 4-9 - Fan Belt Tension

At least 1" (25mm)

deflection

Fan not shown -

see above

To adjust belt

tension, loosen 4

bolts and

reposition motor

Figure 4-10 - Lubricating the Bearings

Grease fittings

(1 per bearing, 4

total)

20

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Contents PS500 Series Gas and Electric Ovens Rev. B V2 11/01English Table of Contents II. Oven Components see Figure DescriptionOven Uses Installation Electrical specifications for PS555G and PS570G gas ovensBase PAD KIT see Figure QuantityInstallation KIT see Figure III. Ventilation SystemRequirements RecommendationsIV. Assembly 2c. Legs/Casters Installation Quad OvensRestraint Cable Installation Conveyor InstallationInstall the conveyor drive motor cover 10 Checking the conveyor tensionFinal Assembly VI. Electrical SupplyAdditional Information Gas Ovens Additional Information Electric OvensRate regulator Must be installed in the line Before Above steps or when necessary during service mainVII. GAS Supply System by closing its individual manual shutoff valve dur15 Flexible Gas Hose Installation Gas ConversionOperation Location and Description of ControlsII. Normal Operation STEP-BY-STEP III. Quick Reference Digital Temperature Controller IV. Quick Reference Troubleshooting Maintenance Maintenance DailyII. Maintenance Monthly When removing the conveyor, refer to -9 in , InstallationIII. Maintenance Every 3 Months Split Belt Disassembly and CleaningRemove the idler shaft assembly from the conveyor Loosen the locking collar set screw, as shown in FigureLubricating the Blower Fan Bearings IV. Maintenance Every 6 MonthsBlower Belts KEY Spare Parts KIT Available separately. See Figure Gas OvensElectric Ovens Item Qty DescriptionWiring Diagrams ThermocouplesElectricalwiringdiagrams Important diagram for the oven is also An electrical wiringLocated inside the machinery compartment 380V or 480V, 50/60Hz, 3 Ph