Merco Savory C-40 manual Transmission Assembly Re- placement, Tension Assembly Replace- ment

Page 7

5.Locate master link (link without extended pins, (Figure #15). Remove clips on master link (Figure #16) and remove. Pull chain out from bottom.

Figure 16

Master Link

Clip

6.With extended pins facing inward, drape new chain over the top of the coupling assembly. Make certain links of chain are meshed over sprocket and from bottom opening, lift it across transmission assembly and tension assembly sprockets. Visually check for fit over sprocket teeth and bring two ends of chain together. Install master link and clips. Repeat procedure for other chain. IMPORTANT! Align right and left side master links to insure proper alignment of baskets. (Figure #17).

17

7.Replace baskets, spring on tension brackets, front baffle, receiving tray. Delivery chute and left and right side panels.

LTransmission Assembly Re- placement:

(Figure #11)

1.Follow steps 1 thru 5 in Section K.

2.Remove drive chain, hubbed sprocket, bearing retainers and bearings. (Refer to Sections I & J )

3.Slide assembly shaft to right side and lift left end of shaft out of bearing hole and remove shaft. NOTE: Free-wheeling (left) sprocket is mounted with hub side inward.

4.Inspect shaft bearing for wear or binding. Replace with new if necessary.

5.Replace new assembly in reverse order.

6.Check conveyor chain line-up. Refer to Section K Step 6.

7.Check drive chain tension. Refer to section G Step 5.

MTension Assembly Replace- ment:

(Refer to Figure #11)

1.Remove receiving tray, delivery chute, left and right side panels.

2.Remove all baskets and both conveyor chains. Refer to Section K Steps 2 thru 5.

3.Unhook tension springs from brackets. (Figure #12)

4.Remove bearing retainers and bearings.

5.Lift one end of assembly shaft and remove carrier chain from sprocket. Move chain to one side; repeat for opposite end of shaft.

6.Slide shaft to one side and lift opposite end out of bearing hole. Lift assembly out and under to clear carrier chains.

7.Reverse above procedure to install new assembly. NOTE: Free-wheeling (left) sprocket is mounted with hub side inward.

8.Inspect bearing for wear or binding. Replace with new if necessary.

9.Install bearing, spring brackets and retainers. Attach springs to bracket.

10.Check conveyor chain line up. (Figure #17).

11.Install baskets, left and right side panels.

7

Image 7
Contents Parts & Service for C-40VS/C-40 Vertical Conveyor Toaster Refer to Figure #3 On/Off Switch ReplacementBun/Toast Switch Replace- ment Thermostat ReplacementRefer to Figure #5 Heater Unit Assembly Re- placementRefer to , 9 & 9A Individual Heater Element ReplacementMotor Replacement 208V-21107 240V-21109Clutch Sprocket Replace- ment Drive Chain ReplacementHubbed Sprocket Replacement Bearing ReplacementConveyor Chain Replace- ment Tension Assembly Replace- ment Transmission Assembly Re- placementRefer to Figure #11 Coupling Assembly Re- placement Refer to Figure #21 Wire Guard ReplacementRefer to Figure #22 Page Page North Hadley Road Fort Wayne, Technical Service Hotline

C-40 specifications

The Merco Savory C-40 is a state-of-the-art cooking and holding unit designed for commercial kitchens looking to elevate their food service operations. Engineered for versatility and efficiency, the C-40 integrates advanced technologies that cater specifically to the needs of busy kitchens, ensuring that meals are cooked and held at optimal quality for customers.

One of the main features of the Merco Savory C-40 is its advanced cooking system, which utilizes a combination of convection and direct heat to deliver superior cooking results. This dual method not only ensures even cooking but also enables chefs to achieve the perfect texture and flavor across a diverse range of menu items, from roasted meats to baked goods.

The C-40 boasts an impressive capacity, allowing operators to cook and hold multiple dishes simultaneously. Its expansive cooking chamber is designed to accommodate various pan sizes, making it perfect for high-demand environments. With the ability to cook large quantities at once, it streamlines kitchen operations and reduces overall cooking times.

In addition to its cooking capabilities, the Merco Savory C-40 features an innovative holding system that maintains optimal temperatures and humidity levels. This technology is ideal for keeping cooked foods at serving temperatures for extended periods without compromising quality. The precise temperature controls allow chefs to set the desired holding temperature, ensuring food remains fresh and ready to serve whenever needed.

Another key characteristic of the C-40 is its user-friendly interface. The digital controls provide instant access to cooking settings, timers, and temperature adjustments. This enhances operational efficiency and minimizes the learning curve for kitchen staff, making it easy for everyone to utilize the unit effectively.

Durability is also a hallmark of the Merco Savory C-40. Constructed from high-quality stainless steel, it is built to withstand the rigors of a commercial kitchen environment. The robust design ensures longevity while also simplifying cleaning and maintenance, vital for busy culinary operations.

Overall, the Merco Savory C-40 combines functionality, advanced technologies, and a focus on food quality, making it an essential addition for any professional kitchen aiming to enhance service and streamline their cooking processes. Its blend of innovative features and user-friendly design empowers chefs to deliver exceptional meals consistently, benefiting both the kitchen staff and the customers they serve.