Hoshizaki KM-900MAF, KM-900MWF, KM-900MRF3 Evaporator is Frozen UP, LOW ICE Production

Page 43

2. EVAPORATOR IS FROZEN UP

PROBLEM

POSSIBLE CAUSE

 

REMEDY

[1] Freeze cycle

a) Float Switch

1.

Leads short-circuit or

1.

Check and replace.

time is too

 

 

 

defective switch.

 

 

 

 

long.

 

 

2.

Float does not move freely.

2.

Clean or replace.

 

b) Water Solenoid

1.

Diaphragm does not close.

1. Check for water leaks

 

Valve

 

 

 

with icemaker off.

 

c) Controller Board

1. Defective.

1.

See “II.2[e] CHECKING

 

 

 

 

 

 

CONTROLLER BOARD.”

[2] All ice formed

a) Evaporator

1.

Scaled up.

1.

Clean.

 

 

on Evaporator

b) Water Supply Line

1.

Water pressure too low.

1.

Check and get

does not fall

 

 

 

 

 

recommended pressure.

into bin in

c) Water Solenoid

1.

Dirty mesh filter or orifice.

1.

Clean.

harvest cycle.

Valve

2.

Diaphragm does not close.

2.

Check for water leaks

 

 

 

 

 

 

with icemaker off.

 

d) Ambient and/or

1.

Too cool.

1. Increase temperature.

 

water temperature

 

 

 

 

 

 

 

e) Line Valve

1.

Continues to open in

1.

Check operation in

 

 

 

 

harvest cycle.

 

harvest cycle and replace.

 

f) Thermistor

1.

Out of position or loose

1. See “V. 11. REMOVAL

 

 

 

 

attachment.

 

AND REPLACEMENT OF

 

 

 

 

 

 

THERMISTOR.”

 

g) Controller Board

1.

Defrost Timer is set too

1.

Adjust longer, referring

 

 

 

 

 

short.

 

to “II. 2. [d] CONTROLS

 

 

 

 

 

 

AND ADJUSTMENT, 2)

 

 

 

 

 

 

Defrost Timer.”

 

 

 

2. Defective.

2.

See “II. 2.[e] CHECKING

 

 

 

 

 

 

CONTROLLER BOARD.”

[3] Others

a) Spray Tubes

1. Clogged.

1. Clean.

 

 

 

2.

Out of position.

2.

Place in position.

 

 

b) Water System

1.

Dirty.

1.

Clean.

 

c) Refrigerant

1. Undercharged.

1.

Check for leaks and

 

 

 

 

 

 

recharge.

 

d) Expansion Valve

1.

Bulb out of position or

1.

Place in position.

 

 

 

 

loose attachment.

 

 

 

 

 

 

 

2. Defective.

2.

Replace.

 

e) Hot Gas Solenoid

1. Coil winding opened.

1. Replace.

 

Valve

 

2.

Plunger does not move.

2. Replace.

 

 

 

3.

Wiring to Hot Gas Valve.

3.

Check for loose

 

 

 

 

 

 

connection or open, and

 

 

 

 

 

 

replace.

 

 

 

 

 

 

 

 

 

3. LOW ICE PRODUCTION

PROBLEM

POSSIBLE CAUSE

REMEDY

[1]

Freeze cycle

a) See chart 1 - [3], and check dirty Air Filter or Condenser,

ambient or water

 

time is long.

temperature, water pressure, Water Regulator or refrigerant charge.

 

 

b) See chart 2 - [1], and check Float Switch, Water Solenoid Valve or Controller

 

 

Board.

 

[2]

Harvest cycle

a) See chart 2 - [2], and check Controller Board, Thermistor, Evaporator, ambient

 

time is long

and/or water temperature, water supply line, Water Solenoid Valve, Line Valve.

 

 

 

 

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Contents KM-900MAF KM-900MWF KM-900MRF Hoshizaki AMERICA, INC Contents Maintenance KM-900MAF SpecificationsKM-900MWF KM-900MRF KM-900MRF3 Condensing Unit URC-12F Specifications Model URC-12F II. General Information Construction KM-900MWF KM-900MRF KM-900MRF3 Controller Board Features of Control Products E Controller BoardController Board SOLID-STATE ControlPage Freeze Cycle Beep every 3 sec. = High Evaporator Temperature 127 FMinute Fill Cycle Harvest CycleControl Products HOS-001A Board Important Water Valve opening is limited to 6 minutes Sequence 1st Cycle2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain OFF KM-900MWF Controls and AdjustmentsSetting Time Setting Frequency Checking the Controller Board Page III. Technical Information KM-900MWF KM-900MRF and KM-900MRF3 Wiring Diagrams KM-900MWF KM-900MRF KM-900MRF3 From Defrost Cycle To Defrost Cycle Timing ChartTo Freeze Cycle From Freeze Cycle Performance Data KM-900MWF KM-900MRF KM-900MRF3 Problem Possible Cause Remedy IV. Service Diagnosis No ICE ProductionController Board Problem Possible Cause Remedy LOW ICE Production Evaporator is Frozen UPOthers Abnormal ICEEvacuation and Recharge R-404A Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryBrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Expansion Valve Removal and Replacement of DrierRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Pump Motor Removal and Replacement of Water ValveRemoval and Replacement of Spray Tubes Preparing the Icemaker for Long Storage VI. Maintenance and Cleaning InstructionsPage Cleaning Cleaning Procedure Sanitizing Procedure Following Cleaning Procedure Maintenance

KM-900MAF, KM-900MRF3, KM-900MWF, KM-900MRF specifications

The Hoshizaki KM-900MRF3, KM-900MRF, KM-900MAF, and KM-900MWF are high-performance ice machines renowned for their efficiency, durability, and advanced technology. These models are designed to meet the needs of various industries, including restaurants, bars, and hotels, where ice production is critical for ensuring customer satisfaction.

One of the standout features of the KM-900 series is its high ice production capacity. Each model can produce an impressive amount of ice per day, making it suitable for high-demand environments. The KM-900MRF3 and KM-900MRF models are particularly noted for their ability to create crescent ice, which is known for its density and slow melting properties, ideal for beverages. On the other hand, the KM-900MAF and KM-900MWF models are designed to produce flake ice, which is perfect for display purposes and for use in food processing.

The KM-900 series uses a patented ice-making system that maximizes efficiency while minimizing energy consumption. These machines are equipped with powerful compressors and evaporators, ensuring quick and reliable ice production. Hoshizaki's commitment to energy efficiency is reflected in the low energy consumption rates of these machines, which are designed to operate quietly and with minimal environmental impact.

Moreover, each model features a durable stainless steel exterior, making them resistant to corrosion and easy to clean. This durability ensures that the machines maintain their high performance over time, even in demanding environments. The user-friendly control panel allows for easy operation and monitoring, while the built-in diagnostics can alert users to any potential issues, ensuring quick maintenance and minimal downtime.

The KM-900 series also prioritizes hygiene with its easy-to-clean design, including removable components and smooth surfaces that prevent bacterial growth. This is crucial for establishments that need to comply with health and safety regulations.

In summary, the Hoshizaki KM-900MRF3, KM-900MRF, KM-900MAF, and KM-900MWF models set the standard for commercial ice production. With their robust features, energy-efficient technology, and commitment to hygiene, these machines are an excellent investment for any business requiring high volumes of reliable ice. Their advanced design ensures that businesses can operate smoothly while providing customers with quality service.