Grindmaster 5512E instruction manual Consistency Control Overview, Product Tips

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Product Tips (cont.)

Some cappuccino or latte’ mixes contain dairy products which can spoil if not refrigerated. If the freezer is to be turned off at night these products must be removed from the freezer. Contact your local health department regarding

their regulations regarding proper mix handling and storage.

Consistency Control - Overview

CAUTION: SHOCK HAZARD! THIS ADJUSTMENT REQUIRES REMOVAL OF THE ELECTRICAL BOX ! COVER AND SHOULD BE MADE BY A QUALIFIED SERVICE TECHNICIAN.

An electronic circuit board, mounted inside the front electrical box, controls the consistency (thickness) of the frozen product in the “Freeze” setting, and controls the freezing cylinder and storage hopper temperature in the “StandBy” mode.

The “freeze” mode consistency setting adjusts the frozen product thickness. In the “freeze” mode, as the liquid mix in the cylinder freezes, it becomes harder for the motor to turn the dasher assembly. The control board senses the amount of energy that the drive motor consumes as it rotates the dasher assembly through the product in the cylin- der. The control board will turn the compressor and barrel solenoid valve off at the proper consistency. The drive motor will continue to run for 45 seconds after the compressor is cycled off. This is called the blending cycle. After the blending cycle is complete the drive motor also is shut off. The drive motor and compressor will run together at any time refrigeration is required in the barrel. The compressor will run independently for the hopper if required. The hop- per is controlled by temperature. The thermistor will signal the board and the board will start the compressor and open the hopper solenoid valve.

The unit will remain off until either the timer in the control board (either 10 or 15 minutes dependent upon which value is selected) restarts the drive motor. In this case the drive motor will run for 45 seconds and if no refrigeration is required the drive motor will then shut off. If refrigeration in the barrel is required the freeze cycle is repeated as well as the blending cycle. The unit will also restart the drive motor if the plunger is raised. The plunger switch will start the drive motor and remain on as long as it is held open. After the plunger is closed the drive motor will contin- ue to run for 45 seconds.The compressor will start, and barrel solenoid valve will open. If refrigeration is required dur- ing this time the freeze cycle and blend cycle will follow.

In the “standby” mode, the control board senses the temperature of the product in the barrel. The drive motor is cycled on time only. It will operate for 2 minutes ON then 18 minutes OFF as long as it is in “standby”. The compres- sor and drive motor are cycled independently for the barrel in the “standby” mode. Once the barrel thermistor signals to the board, the board will start the compressor and the barrel solenoid valve will open as refrigeration is required. It will continue to run until satisfied. The plunger switch is disabled and the drive motor will not start when the plunger is opened. The hopper is still controlled by temperature. If the thermistor signals a raise in temperature the compressor will start and the hopper solenoid valve will be opened. It will continue to run until satisfied.

In the “clean” mode the drive motor will run continuously. (The compressor will not run in the “clean” mode.) This is for emptying out product for cleaning purposes.

CAUTION: SHOCK HAZARD! THIS ADJUSTMENT REQUIRES REMOVAL OF THE ELECTRICAL BOX ! COVER AND SHOULD BE MADE BY A QUALIFIED SERVICE TECHNICIAN.

The electronic control has three adjusters; one to set the “Freeze” mode product consistency (thickness), one to set the “StandBy” mode cylinder temperature and one to set the “StandBy” mode hopper temperature. The “Freeze” mode consistency setting adjusts frozen product thickness. Always adjust this control to deliver a frozen product that is as thin (soft) as possible yet is still acceptable to the customer.

There are eleven (11) lights on the circuit board that indicate the following: (See Figure H )

BARREL (D1) - Illuminated when the freezing cylinder (barrel) has achieved the pre-set temperature in the "Stand- by" mode.

HOPPER (D2) - Illuminated when the hopper has achieved the pre-set temperature in the "StandBy" mode.

Crathco® 5512 Manual

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Contents Crathco Beverage Freezers Page Installation Operators Safety PrecautionsShipment & Transit Removal from Carton and PalletInstalling Your Unit Installation of Concealed Air Filter AccessoryReduce freezer performance Figure F Installation of Spinner/Mixer Accessory Kit optionalHow to Operate Operation & AdjustmentsCarburetor Assembly Mix Considerations GeneralComputing Overrun OverrunStandby Switch Product TipsMix Low Function Product Tips Consistency Control OverviewFreezing Cylinder Temperature Adjustment Product Consistency AdjustmentHopper Temperature Adjustment Consistency Control -OverviewDaily Cleaning Procedure Care & CleaningCleaning Carburetor, Dispensing Valve and Plunger Assembly Drain and RinseCare & Cleaning Sanitizing Carburetor and Valve ComponentsSanitizing and Refilling Sanitizing & Refilling Cleaning Following Complete Disassembly of UnitFigure BB ReassemblySuggested Weekly Maintenance MaintenanceSuggested Monthly Maintenance How to Clean Exposed Filter Sanitizing and RefillingHow to Clean Condenser How to Clean Concealed FilterAnnual Maintenance Disconnect electrical powerFigure CC Belt AdjustmentFreezer Specifications Crathco 5512 Manual Troubleshooting Guide Valve leakage Excessive dispensingScraping sound during Clicking soundCrathco 5512 Manual Part Number Description Exploded View Model 5512 Stock AssemblyExploded View Model 5512-E Stock Assembly Flat Washer Exploded View Model 5512 Base AssemblyExploded View Model 5512-E Base Assembly Exploded View Model 5512 Base Assembly Refrigeration Exploded View Model 5512 Base-E Assembly Refrigeration Probe W0572362 Exploded View Probe AssemblyAssembly Exploded View Model 5512 Electrical Components Exploded View Model 5512-E Electrical Components Model 5512 Electrical Components Front Electrical Box Model 5512-E Electrical Components Front Electrical Box Model 5512-E Contactor Box Model 5512 Contactor BoxModels 5512 & 5512-E Relay Box Models 5512 & 5512-E Electrical BoxCrathco 5512 Manual Model 5512 Ladder Diagram Model 5512-E Ladder Diagram Model 5512 Wiring Diagram Model 5512-E Wiring Diagram Models 5512 & 5512-E Refrigeration Schematic