Jackson Tempstar Series technical manual Preventative Maintenance

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SECTION 3: PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main- tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate- rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators reg- ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg- er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintenance is going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem- perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1.Ensure that the water temperatures match those listed on the machine data plate.

2.Ensure that all strainers are in place before operating the machine.

3.Ensure that all wash and/or rinse arms are secure in the machine before operating.

4.Ensure that drains are closed/sealed before operating.

5.Remove as much soil from dishes by hand as possible before loading into racks.

6.Do not overfill racks.

7.Ensure that glasses are placed upside down in the rack.

8.Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.

9.Clean out the machine at the end of every workday as per the instructions in the manual.

10.Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises.

11.Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

Tempstar LT/NB/S/SDS Technical Manual 7610-011-86-35

Issued: 12-07-2007 Revised: N/A

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Contents Steam Heated Models INSTALLATION/OPERATION Technical ManualPage ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Tempstar NB Table of Contents VII VI.AVI.B VI.CSection Specification Information Steam Requirements Operating Cycle SecondsMinimum Other Cycle Times are Available Tank Capacity Tempstar LTRinse Typical This model is wired in a wye configuration for the heatersVolts Ratings Amps Circuit Tempstar SElectrical Connection Point Standard Clearance Between Dimensions TEMPSTAR/TEMPSTAR LT/NB Side Mounted Control BOXHeight Drain Floor Dimensions TEMPSTAR/NB/LT/S TOP Mounted Control BOXChemical Dispensing System Dimensions Tempstar SDSTable Dimensions Section INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsPower Block Operation Instructions Detergent Control False panel positioned in unit False Panel InstallationSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Common Problems Problem Dishes are not coming clean Problem Doors will not close completelyProblem Water leaks at the wash pump Problem Will not rinse during autocycleSection Parts Section Parts Section TOP Mounted Control BOX Assembly with Universal TimerParts Section TOP Mounted Control BOX Assembly Mechanical Timer Associated Hardware Other components not shownControl BOX Bottom Layout Side Mounted Control BOX AssemblyPower Switch SDS Side Mounted Control BOX Assembly Control Box Cover Weldment Hood Assembly Hood Assembly Bolted Single Support Design Cantilever ARM/DOOR Assemblies Cantilever Arm TUB Assembly Items for side-mounted control box not shown Steam TUB Assembly Connector, 1/2 90 Deg Frame Assembly Rinse Tank Assembly Coil Assembly Gate Valve, 3/4 NPT 04820-100-19-00 Incoming Steam Plumbing AssembliesWash Motors Model Volts Phase Wash Motor AssemblyOther parts not shown Motor & Pump AssemblyWash HEATERS/RINSE Heaters Model Volts PhaseTube Length Chart Item # Length Inches Tempstar Incoming PLUMBING/OUTLET Plumbing AssemblyWater Arrestor, 1/2 Tee, 3/4 x 3/4 x 1/2 Wprk KIT OptionTempstar LT & Tempstar NB Incoming Plumbing Assembly Tempstar SDS Incoming Plumbing Assembly Coil & Housing only Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsComplete Vacuum Breaker Assembly Complete 110 Volt Solenoid Valve Assembly1811 Wash & Rinse ARM/MANIFOLD AssembliesExploded View Tempstar SDS Dispenser Assembly CAM Holder Assembly Dispenser Plumbing Assembly Tempstar SDS Dispenser Assembly Feeder PumpMfg. No Lower Dispenser Assembly QTY DescriptionThermal Barrier Box Assembly Other Safety Door Interlock SDI components not shown False panel positioned in unit GO*BOX Components To Cold Water Supply Drain Quench AssemblyTo Dishmachine Drain Electrical Schematics For TOP Mount Units Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics for Side Mount Units Electrical Schematics Tempstar Side Mount 380 Volt 50 Hertz Three Phase Tempstar Side Mount 440-460 Volt 50/60 Hertz Three Phase Electrical Schematics Electrical Schematics Tempstar SDS 208-230 Volt 60 Hertz Single & Three Phase Tempstar SDS 380-440-460 Volt 50/60 Hertz Three Phase Tempstar SDS 380-415 Volt 50 Hertz Three Phase 5 Wire Tempstar SDS Dispenser Schematic Electrical Schematics For Options SDI Option Exhaust FAN HOOKUP/DRAIN Quench Options Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL

Tempstar Series specifications

The Jackson Tempstar Series is a line of high-performance heating and cooling systems designed to provide reliable temperature control for both residential and commercial applications. Known for their energy efficiency, advanced technology, and durable construction, the Tempstar Series offers a range of models to fit various needs and preferences.

One of the standout features of the Tempstar Series is its impressive SEER (Seasonal Energy Efficiency Ratio) and AFUE (Annual Fuel Utilization Efficiency) ratings, which indicate that these systems consume less energy compared to traditional heating and cooling units. This not only helps homeowners save on energy bills but also reduces their environmental footprint. The use of variable-speed technology in many models allows for more precise temperature control and quieter operation, contributing to overall comfort and efficiency.

The Tempstar Series incorporates advanced compressor technology, including the use of scroll compressors that provide smooth and efficient operation. This design reduces vibrations and noise, enhancing the overall user experience. In addition, the series is equipped with multi-stage heating and cooling capabilities, which ensure consistent temperature distribution throughout the space, making it ideal for areas with varying heating requirements.

Another key characteristic of the Jackson Tempstar Series is its built-in smart features, such as Wi-Fi connectivity and compatibility with smart thermostats. This allows users to monitor and control their HVAC systems remotely, providing convenience and flexibility. Some models even feature advanced diagnostic capabilities that alert homeowners to potential maintenance issues, helping to prolong the life of the unit and reduce repair costs.

The durability of the Tempstar Series is evident in its construction, with many units featuring high-quality materials designed to withstand the elements. This includes rugged cabinets and protective coatings that resist corrosion. Furthermore, Jackson offers comprehensive warranties on their products, providing peace of mind to customers.

In conclusion, the Jackson Tempstar Series represents a commitment to quality, efficiency, and innovation in heating and cooling technology. With its energy-efficient models, advanced features, and robust design, the series provides an excellent solution for those seeking reliable climate control. Whether for a residential or commercial application, the Tempstar Series stands out as a top choice for comfort and performance.