Jackson JP-24BPNSU Service Procedures Rinse Solenoid Valve Repair Parts KIT, Steps, Preparation

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SECTION 5: SERVICE PROCEDURES

 

RINSE SOLENOID VALVE REPAIR PARTS KIT

These dishmachines are equipped with electrical

STEPS

solenoid valves to allow for automatic fill and rinse. These

 

valves are designed to specific tolerances and design aspects

1. Remove the top screw with the 5/16” nutdriver. Remove the

that must be met in order to function properly.

screw and the data plate and set to the side.

Jackson offers repair kits for replacing some of the

 

wear items associated with solenoid valves which will allow

 

you to save money in that replacement of these parts can take

 

place without removing the solenoid valve from the plumbing

 

assembly.

 

The instructions provided here are for maintenance

 

personnel only. Unauthorized persons should not attempt any

 

of the steps contained in these instructions.

 

Warning: many of the instructions and steps

 

within this document require the use of tools. Only autho-

 

rized personnel should ever perform any maintenance

 

procedure on the dishmachine!

 

PREPARATION

 

1.Power must be secured to the unit at the service breaker. Tag or lock out the service breaker to prevent acci- dental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

TOOLS REQUIRED

The following tools will be needed to perform this maintenance evolution:

1.Small flathead screwdriver

2.Medium flathead screwdriver

2.Needle nose pliers

3.5/16” nutdriver

4.Channel locks

5.12” pipe wrench

TIME REQUIRED

Removing the top screw

2.With the top screw and data plate removed, grasp the sole- noid coil and gently pull up. The coil should slide up, allowing you to remove it from the valve bonnet. If you are wanting to replace the coil, continue on with Step 3. If you are wanting to replace some of the internal components of the valve, proceed to step 12.

It is estimated that it will take (1) person twenty min- utes to perform this task, not including all of the items indicat- ed in the section entitled “PREPARATION”.

IMPORTANT NOTES

Removing the coil

1.Read these instructions thoroughly before attempt- ing this maintenance evolution. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.The procedures demonstrated in this manual are shown being performed on an AJ-44C rack conveyor dishma- chine. The actual maintenance steps, however, apply to any Parker style solenoid valve found on a Jackson dishmachine.

3.NOTE: Replacing the solenoid coil requires working with the wiring of your machine. It is important that all wiring main- tenance be performed by qualified personnel. Always verify the wiring steps presented in this instruction with the schemat- ic that shipped with the unit. A current schematic can also be found in the unit’s installation manual. Before beginning any step that involves working with wiring, ensure that the steps located in the section entitled “Preparation” have been per- formed. Power must be secured to the machine at the service breaker. Failure to do so could result in severe injury to main- tenance personnel.

JP-24BPNSU Technical Manual

7610-002-38-50 Rev. D (11/11/2005)

16

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Contents Technical Manual JP-24BPNSUONE Year Limited Parts & Labor Warranty Manufacturers WarrantyRevision Made Applicable Details Date ECN Model Serial No Installation Date Service Rep. Name Phone No Nomenclature for the Model Covered in this ManualApproval and Procurement Record Approval Data for Contract no NSN NO. of Units CID/APLDLA-400-90-M-1376 Change Record Identifying Technical Publication Sheet Purchase Order or Contract NO. DLA-400-90-M-1376Additional Identification if any Not applicable II. Installation & Operation Instructions VII Electrical SchematicsTmder Sheets Viii Jackson Maintenance and Repair Centers Parts SectionSection Specification Information Volts Hertz Phase Heater Motor Total Glasses PER Hour Frame Dimensions Wash Pump CapacityTemperatures RatingsSpecification Information Dimensions 22 5/8Section INSTALLATION/OPERATION Instructions Drain Hose Terminal Block Ground Lug Typical Location Foot Front View Floor Leveler Installation & Operation Instructions Detergent Control Installation & Operation Instructions Section Preventative Maintenance Preventative Maintenance Section Troubleshooting Troubleshooting Section Common Problems Problem Water overflow from bottom of doorProblem Wash motor doesn’t operate on manual wash Problem Motor operates on manual wash but not on automaticProblem Rinse water not at required temperature range Problem No indication of pressureSection Service Procedures Service Procedures Rinse Solenoid Valve Repair Parts KIT StepsPreparation Tools RequiredRemove the wire nuts from the wires and separate them Removing the valve bonnet After Maintenance Actions Special PartsService Procedures Vacuum Breaker Repair Parts KIT Set the cap to the sideRemoving the plunger Replacing the Booster Tank Heater Service Procedures Replacing the Drain Valve Minal on the MotorSection Parts Section Parts Section Electrical Panel Assembly QTY DescriptionMfg. No Parts Section Gauge Panel Assembly Parts Section Kick Plate Assembly Parts Section Incoming Plumbing Assembly QTY Description Parts Section Plumbing Assembly Parts Section Plumbing Assembly Retainer 06401-003-07-41 Screen Parts Section Drain Valve Assembly QTY Description Parts Section Drain Plumbing Assembly QTY Description Parts Section Wash Motor to Wash TUB Assembly Parts Section Wash Motor Assembly Parts Section Rinse Tank & Components 40F RiseParts Section Door Assembly Door Latch Assembly Parts Section Miscellaneous Door SUB-ASSEMBLIESRinse Arm Assembly Wash Arm AssemblyParts Section Rinse ARM & Wash ARM Assemblies Parts Section Miscellaneous Parts Parts Section FRAME, SHROUD, & Panel Components Section Electrical Diagrams 9905-031-51-11 Navsea S0005-AA-GYD-030/TMMP Fold Here Department of the Navy Place Postage Here Navsea S0005-AA-GYD-030/TMMP Fold Here Department of the Navy Place Postage Here Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama AlaskaArizona ArkansasJackson Maintenance & Repair Centers Georgia to Maryland HawaiiIdaho IllinoisJackson Maintenance & Repair Centers Maryland to NEW York MassachusettsMichigan MinnesotaNorth Dakota North CarolinaOhio OklahomaSouth Carolina UtahRhode Island South DakotaVirginia WyomingWashington West Virginia

JP-24BPNSU specifications

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