Jackson AJ-100 Rinse Solenoid Valve & Vacuum Breaker Repair Parts Kits, Coil & Housing only, 3/4

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SECTION 5: PARTS SECTION

RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS

Data Plate

Valve Bonnet

Spring position is moved for clarity.

Goes below the plunger.

Diaphragm

Retainer

Screen

Retainer

Valve Body

Screw

Coil & Housing

Spring

06401-003-07-40

Plunger 06401-003-07-40

O-Ring 06401-003-07-42

Diaphragm 06401-003-07-42

Mesh Screen

Cap Screw

Data Plate

Cap

Cap Retainer

 

 

O-Ring

Components of

Plunger

 

Repair Kit

 

06401-003-06-24

Body

 

Complete Vacuum Breaker Assembly, 3/4” NPT

04820-002-53-77

Complete 110 Volt Solenoid Valve Assembly, 3/4”

04810-100-53-00

Coil & Housing only, 3/4”

04810-200-01-18

Possible Problems:

1.Pilot port extension #1 clogged. Clean hole.

2.Hole #2 Clogged. Pass heated straight pin through hole.

DISASSEMBLY - These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly. After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger. The o-ring seal and diaphragm cartridge can now be lifted out. Be careful not to damage the machined faces while the valve is apart.

TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assem- bly over the plunger. Screw the bonnet assembly snugly down on the body assembly.

1

2

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

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Contents Section Parts Section AJ-64 Control BOX Assembly Parts SectionAJ-64 Control BOX Assembly QTY Description Mfg. NoItems not shown AJ-86 & AJ-100 Control BOX Assembly AJ-86 & AJ-100 Control BOX Assembly QTY Description Motor Overloads AJ-64 Series Motor Overload Chart AJ-86 Series Motor Overload ChartAJ-100 Series Motor Overload Chart Heater BOX Assembly QTY DescriptionHeater Assembly Heater Chart Model Volts Phase Part NumberHeater Chart If heater relay R1 does not close Checkout of the heater systemIf heater relay R1 closes Heater Protection & Automatic FillFrame Weldments Frame WELDMENTS/DRESS PanelsPrewash Plumbing Assembly Incoming Plumbing Assembly Electric & GAS Heated Models Incoming Plumbing Assembly QTY Description Rinse Header Plumbing Assembly CGP Models External Electric Booster Incoming Plumbing Assemblies External Electric Booster Option Outlet Plumbing Water Pressure Regulator with Arrestor KIT Option Complete 110 Volt Solenoid Valve Assembly, 3/4 Rinse Solenoid Valve & Vacuum Breaker Repair Parts KitsComplete Vacuum Breaker Assembly, 3/4 NPT Coil & Housing only, 3/4Wash Tank Coil Assembly Wash Tank Coil AssemblySteam Inlet Plumbing Assembly Left to Right Models Valve, 1 Gate, Steam Steam Inlet Plumbing Assembly Right to Left Models Right Side View Steam Outlet Plumbing Left to Right TOP Plumbing Bottom Plumbing05700-002-81-65 Steam Trap AJ-86 GAS Coil Assembly CGP Models TANK, Rinse Booster CGP Models only Recirculating Pump Assembly CGP Models only Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right toHose Connections CGP Models only Hose AssembliesAJ-86CGP L-R & R-L AJ-100CGP L-R AJ-64 Drain Plumbing Assembly QTY Description Parts Section Adapter, 1-1/2 NPT Drain Valve Handle ASSEMBLY/DRAIN Quench System To Dishmachine DrainTo Cold Water Supply Power Rinse Motor Chart Wash Motor ChartPrewash Motor Chart Motor AssembliesPrewash & Wash Pump Weldment Replacement Kit Note Prewash & Upper Wash ARM AssembliesLower Wash ARM Assembly Complete Lower Wash Arm Assembly 05700-031-74-66Complete Lower Power Rinse Arm Assembly Upper & Lower Power Rinse ARM AssembliesComplete Upper Power Rinse Arm Assembly 05700-031-91-46Final Rinse Assembly Optional Parts for CGPDrive Assembly Drive Assembly QTY Description Replacement Kits NotesDoor Assemblies Prewash Door Weldment Right to Left ModelReplacement Kit Notes Pawl BAR Miscellaneous ComponentsPawl BAR Assemblies Pawl BAR Weldment AJ-86 Right to Left with a Side LoaderRack Rail Assemblies Left to RightRight to Left Miscellaneous Parts and Weldments Replacment Kit NoteMANIFOLDS/STRAINER Support Weldments Strainers Float Switch COMPONENTS/SCRAP Baskets Service Agent NoteService Note CURTAINS/TUB MagnetsVent Cowl ASSEMBLY/VENT Scoop Option Vent Scoop OptionFAN Load on Timer Output Exhaust FAN CONTROL/TABLE Limit Switch OptionsSide Loader Track ASSEMBLY/LEG REPLACEMENTS/STRAINER Side loader track assembly left to right model shownSide Loader Pawl BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Standard Assembly Vent Scoop Option Side Loader Vent Cowl OptionD226 Steam Booster Control BOX Assembly D226 Steam Booster Plumbing Assembly D226 Steam Booster Plumbing Assembly QTY Description GO*BOX Components Rinse Fill Motor Option QTY Description Section Electrical Schematics Electrical Schematics AJ-64CE 208-230 VOLT, 60 HZ, Single Phase Primary SideAJ-64CE 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Secondary Side 126 127 128 129 AJ-86CE & AJ-100CE 460 VOLT, 60 HZ, Three Phase Primary Side 131 132 133 134 135 AJ-86CS & AJ-100CS 460 VOLT, 60 HZ, Three Phase Primary Side 137 138 139 140 141 142 143 Conveyor Exhaust FAN Hookup D226/J120 Steam Booster Option D226 Steam BOOSTER/DRAIN Quench SYSTEM/SIDE LoaderSection Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama to FloridaService CO Florida to MarylandJackson Service Compa Maryland to NEW YorkCertified Service Center Rons Service NEW York to PennsylvaniaRhode Island Whaley Foodservice GCS Service INC Repairs Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL