Jackson AJ-100 manual AJ-64 Control BOX Assembly QTY Description, Mfg. No, Items not shown

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SECTION 5: PARTS SECTION

AJ-64 CONTROL BOX ASSEMBLY (CONTINUED)

ITEM

QTY

DESCRIPTION

Mfg. No.

1

1

Electrical Box Weldment

05700-041-88-50

2

1

Decal, L1-L2-L3

09905-101-12-66

3

1

Terminal Block

05940-011-48-27

4

6

Lockwasher, #10

05311-273-02-00

5

2

Screw, 10-32 x 3/4” Long Phillips Trusshead

05305-011-62-17

6a

1

Light, Amber (Wash Heater Overload) (Not used on steam or gas models)

05945-111-44-44

6b

1

Light, Amber (Rinse Heater Overload) (Not used on steam or gas models)

05945-111-44-44

7

1

Wire Lug, 2 AWG to 14 AWG

05940-200-76-00

8

1

Light, Red (Power)

05945-111-44-45

9

1

Din Rail

05700-021-72-75

10

3

Screw, 10-32 x 1/2” Long Phillips Trusshead

05305-011-39-36

11

1

Washer, Flat, 1/4”

05311-174-01-00

12

1

Decal, Ground

09905-011-86-86

13

1

Terminal Board

05940-002-78-97

14a

1

Drive Motor Contactor

05945-111-68-38

14b

1

Wash Pump Motor Contactor

05945-111-68-38

14c

1

Recirculating Rinse Pump Motor Contactor

05945-111-68-38

15

1

Circuit Breaker (208 & 230 volt models only)

05925-011-68-34

16a

1

Recirculating Rinse Pump Motor Overload (See motor overloads chart)

N/A

16b

1

Wash Pump Motor Overload (See motor overloads chart)

N/A

17

1

Switch, ON/FILL & OFF/DRAIN

05930-011-49-55

18

1

Drive Motor Overload (See motor overloads chart)

N/A

19

1

Terminal Board

05940-021-89-41

20

2

Heater Contactor (Not available on steam or gas models)

05945-002-24-70

21

2

Screw, 10-32 x 3/8” Long Phillips Trusshead

05305-173-12-00

22

1

Transformer

05950-011-68-35

23

4

Locknut, 10-24 with Nylon Insert

05310-373-01-00

24

1

Fuse Holder (460 volt models only)

05920-011-72-89

25

1

Fuse (460 volt models only)

05920-011-72-88

26

12

Screw, 6-32 x 3/8” Long Phillipshead

05305-171-02-00

27

4

Control Relay, 2 Pole

05945-111-35-19

28

1

Relay, 3 Pole

05945-111-72-51

29

1

Rinse Thermometer

06685-111-68-49

 

 

Decal, Rinse 180°F

09905-002-97-62

30

1

Wash Thermometer

06685-111-87-13

 

 

Decal, Wash 150°F

09905-002-97-61

31

1

Power Rinse Thermometer

06685-111-87-13

 

 

Decal, Power Rinse 160°F

09905-003-01-31

32

1

Decal, Gauge

09905-021-82-65

Items not shown:

 

 

 

Grommet, 1/2” OD x 3/8” ID

05325-011-46-73

 

 

Bushing, Heyco SB100

05975-210-09-00

 

 

Plug, Heyco 2700 G-875

05975-011-47-81

 

 

Control Box Cover

05700-031-66-88

 

 

Control Box Cover Hinge Weldment

05700-021-68-57

 

 

Control Hinge Rod

05700-011-68-58

 

 

MANUAL/DELIME Switch (Located on rear of contol box)

05930-301-22-18

 

 

MANUAL/DELIME Decal

09905-011-74-61

 

 

Copper Conductors Only Decal

09905-011-47-35

 

 

Control Box Leg

05700-011-71-47

 

 

 

 

 

 

 

 

 

 

 

 

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

55

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Contents Section Parts Section Parts Section AJ-64 Control BOX AssemblyAJ-64 Control BOX Assembly QTY Description Mfg. NoItems not shown AJ-86 & AJ-100 Control BOX Assembly AJ-86 & AJ-100 Control BOX Assembly QTY Description Motor Overloads AJ-64 Series Motor Overload Chart AJ-86 Series Motor Overload ChartAJ-100 Series Motor Overload Chart QTY Description Heater BOX AssemblyHeater Assembly Heater Chart Model Volts Phase Part NumberHeater Chart Heater Protection & Automatic Fill Checkout of the heater systemIf heater relay R1 closes If heater relay R1 does not closeFrame WELDMENTS/DRESS Panels Frame WeldmentsPrewash Plumbing Assembly Incoming Plumbing Assembly Electric & GAS Heated Models Incoming Plumbing Assembly QTY Description Rinse Header Plumbing Assembly CGP Models External Electric Booster Incoming Plumbing Assemblies External Electric Booster Option Outlet Plumbing Water Pressure Regulator with Arrestor KIT Option Coil & Housing only, 3/4 Rinse Solenoid Valve & Vacuum Breaker Repair Parts KitsComplete Vacuum Breaker Assembly, 3/4 NPT Complete 110 Volt Solenoid Valve Assembly, 3/4Wash Tank Coil Assembly Wash Tank Coil AssemblySteam Inlet Plumbing Assembly Left to Right Models Valve, 1 Gate, Steam Steam Inlet Plumbing Assembly Right to Left Models Right Side View Steam Outlet Plumbing Left to Right TOP Plumbing Bottom Plumbing05700-002-81-65 Steam Trap AJ-86 GAS Coil Assembly CGP Models TANK, Rinse Booster CGP Models only Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right to Recirculating Pump Assembly CGP Models onlyHose Connections CGP Models only Hose AssembliesAJ-86CGP L-R & R-L AJ-100CGP L-R AJ-64 Drain Plumbing Assembly QTY Description Parts Section Adapter, 1-1/2 NPT Drain Valve Handle ASSEMBLY/DRAIN Quench System To Dishmachine DrainTo Cold Water Supply Motor Assemblies Wash Motor ChartPrewash Motor Chart Power Rinse Motor ChartPrewash & Wash Pump Weldment Prewash & Upper Wash ARM Assemblies Replacement Kit NoteComplete Lower Wash Arm Assembly 05700-031-74-66 Lower Wash ARM Assembly05700-031-91-46 Upper & Lower Power Rinse ARM AssembliesComplete Upper Power Rinse Arm Assembly Complete Lower Power Rinse Arm AssemblyOptional Parts for CGP Final Rinse AssemblyDrive Assembly Replacement Kits Notes Drive Assembly QTY DescriptionPrewash Door Weldment Right to Left Model Door AssembliesPawl BAR Miscellaneous Components Replacement Kit NotesPawl BAR Weldment AJ-86 Right to Left with a Side Loader Pawl BAR AssembliesRack Rail Assemblies Left to RightRight to Left Replacment Kit Note Miscellaneous Parts and WeldmentsMANIFOLDS/STRAINER Support Weldments Strainers Service Agent Note Float Switch COMPONENTS/SCRAP BasketsCURTAINS/TUB Magnets Service NoteVent Scoop Option Vent Cowl ASSEMBLY/VENT Scoop OptionExhaust FAN CONTROL/TABLE Limit Switch Options FAN Load on Timer OutputSide loader track assembly left to right model shown Side Loader Track ASSEMBLY/LEG REPLACEMENTS/STRAINERSide Loader Pawl BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Side Loader Vent Cowl Option Standard Assembly Vent Scoop OptionD226 Steam Booster Control BOX Assembly D226 Steam Booster Plumbing Assembly D226 Steam Booster Plumbing Assembly QTY Description GO*BOX Components Rinse Fill Motor Option QTY Description Section Electrical Schematics AJ-64CE 208-230 VOLT, 60 HZ, Single Phase Primary Side Electrical SchematicsAJ-64CE 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Secondary Side 126 127 128 129 AJ-86CE & AJ-100CE 460 VOLT, 60 HZ, Three Phase Primary Side 131 132 133 134 135 AJ-86CS & AJ-100CS 460 VOLT, 60 HZ, Three Phase Primary Side 137 138 139 140 141 142 143 Conveyor Exhaust FAN Hookup D226 Steam BOOSTER/DRAIN Quench SYSTEM/SIDE Loader D226/J120 Steam Booster OptionSection Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceRhode Island to Wisconsin Rhode Island Whaley Foodservice GCS Service INC RepairsWisconsin to WYOMING/INTERNATIONAL