Jackson AJ-100 manual Rack Rail Assemblies, Left to Right, Right to Left

Page 45

SECTION 5: PARTS SECTION

RACK RAIL ASSEMBLIES

 

 

 

 

 

 

 

 

 

POWER

 

 

START

PREWASH

 

 

 

 

WASH

 

 

FINAL

 

 

 

 

 

 

 

 

 

RINSE

 

RINSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left to Right Assembly (AJ-86 Model shown for reference)

FINAL

RINSE

RAIL

WELDMENT

POWER

 

 

 

 

 

 

 

 

WASH

 

 

 

 

PREWASH

 

START

RINSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right to Left Assembly (AJ-86

 

 

RAIL

 

 

 

 

 

 

Model shown for reference)

 

 

WELDMENT

 

 

 

 

 

 

 

 

LEFT TO RIGHT:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPONENT

 

AJ-64 MODELS

AJ-86 MODELS

AJ-100 MODELS

 

Start Actuator

05700-021-72-39

05700-021-72-39

05700-021-72-39

 

Prewash Actuator

 

Not Applicable

05700-021-75-68

05700-021-75-68

 

Wash Actuator

05700-021-72-39

05700-021-72-39

05700-021-72-39

 

Power Rinse Actuator

05700-021-72-39

05700-021-72-39

05700-021-72-39

 

Final Rinse Actuator

05700-021-75-68

05700-021-76-96

05700-021-76-96

 

Rail Weldment

05700-002-74-57

05700-031-83-96

05700-041-94-91

 

Opposite Rail

05700-041-82-78

05700-041-82-15

05700-041-89-97

 

Complete Assembly

05700-002-74-55

05700-041-83-72

05700-041-94-90

 

RIGHT TO LEFT:

 

 

 

 

 

 

COMPONENT

 

AJ-64 MODELS

AJ-86 MODELS

AJ-100 MODELS

 

Start Actuator

05700-021-72-39

05700-021-72-39

05700-021-72-39

 

Prewash Actuator

 

Not Applicable

05700-021-76-96

05700-021-76-96

 

Wash Actuator

05700-021-72-39

05700-021-72-39

05700-021-72-39

 

Power Rinse Actuator

05700-021-72-39

05700-021-72-39

05700-021-72-39

 

Final Rinse Actuator

05700-021-76-96

05700-021-75-68

05700-021-75-68

 

Rail Weldment

05700-002-74-58

05700-041-91-21

05700-041-91-03

 

Opposite Rail

05700-041-80-56

05700-041-82-14

05700-041-89-97

 

Complete Assembly

05700-002-74-56

05700-041-91-20

05700-041-91-04

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

 

 

 

 

 

Issued: 05-02-2006

Revised: N/A

 

 

97

Image 45
Contents Section Parts Section Parts Section AJ-64 Control BOX AssemblyAJ-64 Control BOX Assembly QTY Description Mfg. NoItems not shown AJ-86 & AJ-100 Control BOX Assembly AJ-86 & AJ-100 Control BOX Assembly QTY Description Motor Overloads AJ-64 Series Motor Overload Chart AJ-86 Series Motor Overload ChartAJ-100 Series Motor Overload Chart QTY Description Heater BOX AssemblyHeater Assembly Heater Chart Model Volts Phase Part NumberHeater Chart If heater relay R1 closes Checkout of the heater systemIf heater relay R1 does not close Heater Protection & Automatic FillFrame WELDMENTS/DRESS Panels Frame WeldmentsPrewash Plumbing Assembly Incoming Plumbing Assembly Electric & GAS Heated Models Incoming Plumbing Assembly QTY Description Rinse Header Plumbing Assembly CGP Models External Electric Booster Incoming Plumbing Assemblies External Electric Booster Option Outlet Plumbing Water Pressure Regulator with Arrestor KIT Option Complete Vacuum Breaker Assembly, 3/4 NPT Rinse Solenoid Valve & Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly, 3/4 Coil & Housing only, 3/4Wash Tank Coil Assembly Wash Tank Coil AssemblySteam Inlet Plumbing Assembly Left to Right Models Valve, 1 Gate, Steam Steam Inlet Plumbing Assembly Right to Left Models Right Side View Steam Outlet Plumbing Left to Right TOP Plumbing Bottom Plumbing05700-002-81-65 Steam Trap AJ-86 GAS Coil Assembly CGP Models TANK, Rinse Booster CGP Models only Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right to Recirculating Pump Assembly CGP Models onlyHose Connections CGP Models only Hose AssembliesAJ-86CGP L-R & R-L AJ-100CGP L-R AJ-64 Drain Plumbing Assembly QTY Description Parts Section Adapter, 1-1/2 NPT Drain Valve Handle ASSEMBLY/DRAIN Quench System To Dishmachine DrainTo Cold Water Supply Prewash Motor Chart Wash Motor ChartPower Rinse Motor Chart Motor AssembliesPrewash & Wash Pump Weldment Prewash & Upper Wash ARM Assemblies Replacement Kit NoteComplete Lower Wash Arm Assembly 05700-031-74-66 Lower Wash ARM AssemblyComplete Upper Power Rinse Arm Assembly Upper & Lower Power Rinse ARM AssembliesComplete Lower Power Rinse Arm Assembly 05700-031-91-46Optional Parts for CGP Final Rinse AssemblyDrive Assembly Replacement Kits Notes Drive Assembly QTY DescriptionPrewash Door Weldment Right to Left Model Door AssembliesPawl BAR Miscellaneous Components Replacement Kit NotesPawl BAR Weldment AJ-86 Right to Left with a Side Loader Pawl BAR AssembliesRack Rail Assemblies Left to RightRight to Left Replacment Kit Note Miscellaneous Parts and WeldmentsMANIFOLDS/STRAINER Support Weldments Strainers Service Agent Note Float Switch COMPONENTS/SCRAP BasketsCURTAINS/TUB Magnets Service NoteVent Scoop Option Vent Cowl ASSEMBLY/VENT Scoop OptionExhaust FAN CONTROL/TABLE Limit Switch Options FAN Load on Timer OutputSide loader track assembly left to right model shown Side Loader Track ASSEMBLY/LEG REPLACEMENTS/STRAINERSide Loader Pawl BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Side Loader Vent Cowl Option Standard Assembly Vent Scoop OptionD226 Steam Booster Control BOX Assembly D226 Steam Booster Plumbing Assembly D226 Steam Booster Plumbing Assembly QTY Description GO*BOX Components Rinse Fill Motor Option QTY Description Section Electrical Schematics AJ-64CE 208-230 VOLT, 60 HZ, Single Phase Primary Side Electrical SchematicsAJ-64CE 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Secondary Side 126 127 128 129 AJ-86CE & AJ-100CE 460 VOLT, 60 HZ, Three Phase Primary Side 131 132 133 134 135 AJ-86CS & AJ-100CS 460 VOLT, 60 HZ, Three Phase Primary Side 137 138 139 140 141 142 143 Conveyor Exhaust FAN Hookup D226 Steam BOOSTER/DRAIN Quench SYSTEM/SIDE Loader D226/J120 Steam Booster OptionSection Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceRhode Island to Wisconsin Rhode Island Whaley Foodservice GCS Service INC RepairsWisconsin to WYOMING/INTERNATIONAL