Jackson AJ-100 manual Checkout of the heater system, If heater relay R1 closes

Page 9

SECTION 5: PARTS SECTION

HEATER ASSEMBLY (CONTINUED)

The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop- erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther- mostats.

Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.

Note: The following checkout should be made by either a qualified service person or electrician.

A- Checkout of the heater system

1- If the temperature is too high, adjust thermostat using instructions on the page entitled “Thermostats”.

2- If temperature is too low, adjust thermostat as above, then:

a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine circuit breaker located on right side of control box.

b - Remove cover from control box on top of dishwasher.

c - Make sure water temperature is below 140° F.(preferably about 130°F.).

d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”. If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.

B- If heater relay (R1) closes:

1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on the machine data plate.

2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections.

3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections.

4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instruc- tions. Replace any defective elements.

C - If heater relay (R1) does not close.

1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slow- ly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.

Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg. This should be appropriate for the voltage and phase indicated on the data plate

HEATER PROTECTION & AUTOMATIC FILL

This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.

This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.

When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.

If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

61

Image 9
Contents Section Parts Section Parts Section AJ-64 Control BOX AssemblyAJ-64 Control BOX Assembly QTY Description Mfg. NoItems not shown AJ-86 & AJ-100 Control BOX Assembly AJ-86 & AJ-100 Control BOX Assembly QTY Description Motor Overloads AJ-64 Series Motor Overload Chart AJ-86 Series Motor Overload ChartAJ-100 Series Motor Overload Chart QTY Description Heater BOX AssemblyHeater Assembly Heater Chart Model Volts Phase Part NumberHeater Chart If heater relay R1 closes Checkout of the heater systemIf heater relay R1 does not close Heater Protection & Automatic FillFrame WELDMENTS/DRESS Panels Frame WeldmentsPrewash Plumbing Assembly Incoming Plumbing Assembly Electric & GAS Heated Models Incoming Plumbing Assembly QTY Description Rinse Header Plumbing Assembly CGP Models External Electric Booster Incoming Plumbing Assemblies External Electric Booster Option Outlet Plumbing Water Pressure Regulator with Arrestor KIT Option Complete Vacuum Breaker Assembly, 3/4 NPT Rinse Solenoid Valve & Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly, 3/4 Coil & Housing only, 3/4Wash Tank Coil Assembly Wash Tank Coil AssemblySteam Inlet Plumbing Assembly Left to Right Models Valve, 1 Gate, Steam Steam Inlet Plumbing Assembly Right to Left Models Right Side View Steam Outlet Plumbing Left to Right TOP Plumbing Bottom Plumbing05700-002-81-65 Steam Trap AJ-86 GAS Coil Assembly CGP Models TANK, Rinse Booster CGP Models only Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right to Recirculating Pump Assembly CGP Models onlyHose Connections CGP Models only Hose AssembliesAJ-86CGP L-R & R-L AJ-100CGP L-R AJ-64 Drain Plumbing Assembly QTY Description Parts Section Adapter, 1-1/2 NPT Drain Valve Handle ASSEMBLY/DRAIN Quench System To Dishmachine DrainTo Cold Water Supply Prewash Motor Chart Wash Motor ChartPower Rinse Motor Chart Motor AssembliesPrewash & Wash Pump Weldment Prewash & Upper Wash ARM Assemblies Replacement Kit NoteComplete Lower Wash Arm Assembly 05700-031-74-66 Lower Wash ARM AssemblyComplete Upper Power Rinse Arm Assembly Upper & Lower Power Rinse ARM AssembliesComplete Lower Power Rinse Arm Assembly 05700-031-91-46Optional Parts for CGP Final Rinse AssemblyDrive Assembly Replacement Kits Notes Drive Assembly QTY DescriptionPrewash Door Weldment Right to Left Model Door AssembliesPawl BAR Miscellaneous Components Replacement Kit NotesPawl BAR Weldment AJ-86 Right to Left with a Side Loader Pawl BAR AssembliesRack Rail Assemblies Left to RightRight to Left Replacment Kit Note Miscellaneous Parts and WeldmentsMANIFOLDS/STRAINER Support Weldments Strainers Service Agent Note Float Switch COMPONENTS/SCRAP BasketsCURTAINS/TUB Magnets Service NoteVent Scoop Option Vent Cowl ASSEMBLY/VENT Scoop OptionExhaust FAN CONTROL/TABLE Limit Switch Options FAN Load on Timer OutputSide loader track assembly left to right model shown Side Loader Track ASSEMBLY/LEG REPLACEMENTS/STRAINERSide Loader Pawl BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Side Loader Vent Cowl Option Standard Assembly Vent Scoop OptionD226 Steam Booster Control BOX Assembly D226 Steam Booster Plumbing Assembly D226 Steam Booster Plumbing Assembly QTY Description GO*BOX Components Rinse Fill Motor Option QTY Description Section Electrical Schematics AJ-64CE 208-230 VOLT, 60 HZ, Single Phase Primary Side Electrical SchematicsAJ-64CE 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Secondary Side 126 127 128 129 AJ-86CE & AJ-100CE 460 VOLT, 60 HZ, Three Phase Primary Side 131 132 133 134 135 AJ-86CS & AJ-100CS 460 VOLT, 60 HZ, Three Phase Primary Side 137 138 139 140 141 142 143 Conveyor Exhaust FAN Hookup D226 Steam BOOSTER/DRAIN Quench SYSTEM/SIDE Loader D226/J120 Steam Booster OptionSection Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceRhode Island to Wisconsin Rhode Island Whaley Foodservice GCS Service INC RepairsWisconsin to WYOMING/INTERNATIONAL