Jackson AJ-100 manual Heater Assembly, Heater Chart Model Volts Phase Part Number

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SECTION 5: PARTS SECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATER ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See Heater Chart Below

 

 

5/16” Lockwasher

 

 

 

 

 

05311-275-01-00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heater Gasket 05330-011-47-79

5/16”-18 Hex Nut 05310-275-01-00

 

 

Heater Chart

 

Model

Volts

Phase

KW

Part Number

All*

208

1

10

06401-003-12-94

 

230

1

10

06401-003-12-95

 

208

3

10

06401-003-12-94

 

230

3

10

06401-003-12-95

 

460

3

10

06401-003-12-96

 

 

Heater Chart

 

 

Model

KW

208V Models

230V Models

460V Models

All*

15

04540-121-68-45

04540-121-68-46

04540-121-68-47

* - “CS” & “CGP” models do not use electric heaters in the wash tank or power rinse tank.

SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.

SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in-lbs.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

60

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Contents Section Parts Section AJ-64 Control BOX Assembly Parts SectionItems not shown AJ-64 Control BOX Assembly QTY DescriptionMfg. No AJ-86 & AJ-100 Control BOX Assembly AJ-86 & AJ-100 Control BOX Assembly QTY Description AJ-100 Series Motor Overload Chart Motor Overloads AJ-64 Series Motor Overload ChartAJ-86 Series Motor Overload Chart Heater BOX Assembly QTY DescriptionHeater Chart Heater AssemblyHeater Chart Model Volts Phase Part Number Checkout of the heater system If heater relay R1 closesIf heater relay R1 does not close Heater Protection & Automatic FillFrame Weldments Frame WELDMENTS/DRESS PanelsPrewash Plumbing Assembly Incoming Plumbing Assembly Electric & GAS Heated Models Incoming Plumbing Assembly QTY Description Rinse Header Plumbing Assembly CGP Models External Electric Booster Incoming Plumbing Assemblies External Electric Booster Option Outlet Plumbing Water Pressure Regulator with Arrestor KIT Option Rinse Solenoid Valve & Vacuum Breaker Repair Parts Kits Complete Vacuum Breaker Assembly, 3/4 NPTComplete 110 Volt Solenoid Valve Assembly, 3/4 Coil & Housing only, 3/4Wash Tank Coil Assembly Wash Tank Coil AssemblySteam Inlet Plumbing Assembly Left to Right Models Valve, 1 Gate, Steam Steam Inlet Plumbing Assembly Right to Left Models Right Side View 05700-002-81-65 Steam Outlet Plumbing Left to Right TOP PlumbingBottom Plumbing Steam Trap AJ-86 GAS Coil Assembly CGP Models TANK, Rinse Booster CGP Models only Recirculating Pump Assembly CGP Models only Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right toAJ-86CGP L-R & R-L AJ-100CGP L-R Hose Connections CGP Models onlyHose Assemblies AJ-64 Drain Plumbing Assembly QTY Description Parts Section Adapter, 1-1/2 NPT To Cold Water Supply Drain Valve Handle ASSEMBLY/DRAIN Quench SystemTo Dishmachine Drain Wash Motor Chart Prewash Motor ChartPower Rinse Motor Chart Motor AssembliesPrewash & Wash Pump Weldment Replacement Kit Note Prewash & Upper Wash ARM AssembliesLower Wash ARM Assembly Complete Lower Wash Arm Assembly 05700-031-74-66Upper & Lower Power Rinse ARM Assemblies Complete Upper Power Rinse Arm AssemblyComplete Lower Power Rinse Arm Assembly 05700-031-91-46Final Rinse Assembly Optional Parts for CGPDrive Assembly Drive Assembly QTY Description Replacement Kits NotesDoor Assemblies Prewash Door Weldment Right to Left ModelReplacement Kit Notes Pawl BAR Miscellaneous ComponentsPawl BAR Assemblies Pawl BAR Weldment AJ-86 Right to Left with a Side LoaderRight to Left Rack Rail AssembliesLeft to Right Miscellaneous Parts and Weldments Replacment Kit NoteMANIFOLDS/STRAINER Support Weldments Strainers Float Switch COMPONENTS/SCRAP Baskets Service Agent NoteService Note CURTAINS/TUB MagnetsVent Cowl ASSEMBLY/VENT Scoop Option Vent Scoop OptionFAN Load on Timer Output Exhaust FAN CONTROL/TABLE Limit Switch OptionsSide Loader Track ASSEMBLY/LEG REPLACEMENTS/STRAINER Side loader track assembly left to right model shownSide Loader Pawl BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Standard Assembly Vent Scoop Option Side Loader Vent Cowl OptionD226 Steam Booster Control BOX Assembly D226 Steam Booster Plumbing Assembly D226 Steam Booster Plumbing Assembly QTY Description GO*BOX Components Rinse Fill Motor Option QTY Description Section Electrical Schematics Electrical Schematics AJ-64CE 208-230 VOLT, 60 HZ, Single Phase Primary SideAJ-64CE 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CE 460 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Single Phase Secondary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 208-230 VOLT, 60 HZ, Three Phase Secondary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Primary Side AJ-64CS 460 VOLT, 60 HZ, Three Phase Secondary Side 126 127 128 129 AJ-86CE & AJ-100CE 460 VOLT, 60 HZ, Three Phase Primary Side 131 132 133 134 135 AJ-86CS & AJ-100CS 460 VOLT, 60 HZ, Three Phase Primary Side 137 138 139 140 141 142 143 Conveyor Exhaust FAN Hookup D226/J120 Steam Booster Option D226 Steam BOOSTER/DRAIN Quench SYSTEM/SIDE LoaderSection Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama to FloridaService CO Florida to MarylandJackson Service Compa Maryland to NEW YorkCertified Service Center Rons Service NEW York to PennsylvaniaRhode Island Whaley Foodservice GCS Service INC Repairs Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL
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