GE FGB-M05 Dispense not correct too much, Condition 1. The mixbin-vale may not be open if present

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Rev. May 2001

GraviMaster-FGB-M05 (S)

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Gravimetric Blender

 

Dispense not correct (too much)

To much material has been dispensed so there is nothing the controller can do. Of course the relations within the recipe will corrected by re-calculations.

After the first dispense try in all of the above mentioned cases a new dispense rate will

be calculated. If the measured dispenserate (measured weight / dispense time) differs from the used dispenserate a correction can be made. A correction is only made if the difference between the measured- and used dipenserate is less then the boundary (dispenseRateVarBand). This method prevents the controller calculating incorrect values e.g. if a hopper runs out of material. The new dispenserate is calculated by the next algorithm:

dispenseRate = ((4 * dispenseRate) + (measuredWeight/dispenseTime))/5

When all components of a recipe are dispensed the contents of the weighbin is dumped in to the mixer chamber. The weighbin dumps the material by opening a valve for a given time. This time (weighbinDumpTime) is a parameter which can be changed. It is also possible to start the mixer at this time (see mixer-mode). There are two conditions for opening the weighbin valve:

Condition 1. The mixbin-vale may not be open (if present)

Dispensed material must be mixed first before it can be used. Therefore the mixbin-valve and weighbin-valve may not be open at the same time.

Condition 2. The mixerchamber may not be full

If the input-device indicates a full mixerchamber no material may be dumped into it (it is full)

2.7.7Calculations

In order to be able to dispense with high accuracy, the actual measured weights will be used to recalculate the requested weight of the next component. The dispense will be optimised if possible in order to guarantee a good batch (good relation).

IMPORTANT

Best dispense order is:

Regrind, Natural, Additive

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Contents Serial No ISO 08.01.02.064.GB 986731 Rev. May ManualIntroduction Controls Installation Introduction Gravimetric Feeding Options are Features areStandby Blender start-upBlender status InactiveMachine-mode ErrorPause Stop requestedContinue Weight-AlarmWeight-Error Production-modesCombination VolumetricDispense modes GravimetricTotal Recipe to weight calculationMethod Standard ExampleAdding extra materials Method PercentageEmpty regrind Control Additive to regrindAdditive to Regrind Regrind controlStock Silo Control Dispensing Dispense is correctDispense not correct too little Calculations Dispense not correct too muchCondition 1. The mixbin-vale may not be open if present Condition 2. The mixerchamber may not be fullDatalogging EQ-Net Certificate ISO Certificat Function KEY in MACHINE-MODE Operator-interface KeyboardKey Description Text input field User controlButton Number input fieldStatus Operating Mode Automatic Change components0OPERATING Auto Actions Example Add a new componentWhite ?ADDITIVE ? ?WHITE? NaturalWhite Natural ? White Natural Regrind Additive2 Add/change recipes Field of a Recipe Option Menu in EDIT-RECIPEExample Add a new recipe Standard Step ‘edit recipes’ EnterAdditive White PercentageChange current recipe Production screen Timely informationCrates Yellow Material usage screenTare of the weighbin Adjustment of the gravimetric blenderInput & Output monitor Calibration of the weigh binPublic parameters Standard adjustmentHardware-reactiontime Overview of parametersPulse Parameter Description InitContinue GravimetricProtected parameters Protected Parameters Change entrycode Reports and overviewsChange date and time Revision code of the systemMenu hierarchy Production ControllerSystem Mounting ServicesRev. May GraviMaster-FGB-M05 S Gravimetric Blender Alarms Alarm reports and solutions Alarm-message Description Action to cancel alarm Rev. May GraviMaster-FGB-M05 S Gravimetric Blender Status Operating Adjusting sensor sensitivity MaintenanceReplacement of parts Replacement of printed circuit Cleaning the machineTransportation of the GraviMaster Valves specifications Safety measuresGeneral machine specifications User-interface specificationsEin Electrical diagrams Rev. May GraviMaster-FGB-M05 S Gravimetric Blender Rev. May GraviMaster-FGB-M05 S Gravimetric Blender

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