Alto-Shaam 1000 SERIES Wa Rni Ng, Cooking/Smoking/Holding Procedures - Manual Ovens, Clo Se Door

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COOKING/SMOKING/HOLDING PROCEDURES — MANUAL OVENS

S M O K E R O P E R AT I O N

COOKING/SMOKING/HOLDING PROCEDURES — MANUAL OVENS

1. PREPAR E OVEN FOR COOKING

A.

Inse rt and adjust the requi red numbe r of

 

shelves inside the cook ing cavity. Inser t each

 

she lf with curved edge of the shelf towar d

 

the back of the oven .

B. Adjust the ins ide door vents as indicat ed in

 

the individual cook ing procedu re selec ted.

C. Inse rt drip pan on the bottom surface of the

 

ove n cavity.

2. PREHEAT OVE N

A.

Turn powe r swit ch ON.

B. Set HOLD thermostat to requir ed holding

 

tem peratur e.

C. Set CO OK thermostat to requir ed cooking

 

tem peratur e.

D. Turn time r knob cloc kwis e to activate COOK

 

the rmosta t.

E. Allow ove n to preheat 45 minutes.

3. PREPAR E PRODU CT FOR COOKING

A.

Refer to indivi dua l cooking instructio ns.

WA RNI NG

THE USE OF IMP ROPER

MATERIALS FOR THE SMOKI NG

FUNCT ION COULD RESULT IN

DAMAGE, HAZARD, EQUIP MENT

FAILURE OR COULD REDUCE THE

OVERALL LIFE OF THE OVEN.

DO NOT USE SAWDUS T

FOR SMOKING .

DO NOT USE WOOD CHIP S

SMALLE R THAN THUM BNAI L SIZE.

4. LOAD PRODU CT ON SHE LVES

Ref er to individual cooki ng inst ructions. Do A. NOT overl oad the oven.

Most meat products are cooked direc tly on B. wire shelves. For many products, the use of

pans is not reco mmend ed.

5. LOAD WOOD CHIPS

Take one cont ainer load of dry woo d chips A. and soak the chips in water for 5 min utes . B. Shake excess water off wood chips .

Rem ove Wood Chip Container from the

C. inter ior back panel of the smoke r. Plac e the moistene d chips in the Wood Chip Cont ain er and replace the conta iner in the oven .

6. CLO SE DOOR

Keep doo r closed during the coo king and A. smoki ng cycl e.

7. RESE T COOKING TIM ER

FOR CORRE CT NUM BER OF HOUR S To set cooki ng time, turn the timer knob past

A. the required number of hours then immedi atel y bring it back to the correc t sett ing.

Ref er to individual cooki ng inst ructions for B. lengt h of time necess ary to cook .

When timer cycles to the position, the C. tem pera ture auto maticallyOFlowersFto the

sel ect ed HO LD temp erature.

The produ ct must remain in the oven, at the

D. sel ect ed temp erature, for the minimumHOnumberLD of hours indicat ed in the indi vidua l cooki ng instr uctions.

CONTINUED

SECTI ON 5 • LOW TEM PE RATURE COOKIN G & SM OK IN G OPERATION

63.

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Contents Manual ly Operat ed Oven s LOW TEMPERATURE COOKI NG AND HOLDING GUI DELINESGE NE RAL INDEX SECTIO N 3 Clean ing and Mainten anceSECTIO N 1 Low Temperature Cooking Introduction Low Tempera ture Cooki ng Fact sWelcome to the cost saving convenience of Low Temperature Cooking LOW TEMPERATURE COOKING INTRODUC TIONLO W TEM PE RATU RE COO KI NG FACTS L O W T E M P E R AT U R E C O O K I N G I N T R O D U C T I O NTO CALC UL ATE LO W TE MPE RATURE CO OKI NG FACTSME AT SH RINK AG E 1. Temperature at which meat is cookedLABOR AND EQUIPMENT COST REDUCTION M AN UA L C OO K & HO LD O VEN - OPTIO NS & ACCE SSOR IE S ACCESSORIES DESCRIPTIONDESCRIPTION 1000-TH-IHOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANEDANY KIND. DO NOT USE WATER JET TO CLEAN WARRANTY BECOMES VOID IF APPLIANCE IS FLOODEDO P E R AT I O N OV EN COM PART ME NT CONTROLPANEL IDENT IF ICA TION 1. PREPARE OVEN FOR COOKIN G COOKING and HOLDING PROCEDURES - MANUAL OVENS2. PREH EAT OVEN 3. PREPARE PRODUCT FOR COOKINGRED MEA T 8. DETERM INING IF PRO DUCTIS SUF FICIENTLY COOKE D A. Allow COOK tim er to cycle to the 10. CA RE AND CL EANING 9. REHEA TINGCH EF OPE RATI NG TIP S MAINTENANCE CLEANI NG AND PREVENTIVECLEANING AGENTS CLEANING MATERIALSHOSED DOWN, OR FLOODED WITH WATEROR LIQUID SOLUTION OF DIS CONNECT UNI T FROM POWER SOURCE BEF ORE CLEANI NG OR SER VICINGDA NGE R D A N GE ROV EN C O O K I N G G U I D E L I N E SPRE HEA T INSTRMODELS BEEF BRI SKE TPRE HE AT THE OVEN Beef Brisket, Fre sh 9 to 13 lb 4 to 6 kg SET HOL D THERMOS TATMOD ELS BEEF SHOR T RIBS1000 PR EHEAT THE OVEN Short Rib s 10 to 12 oz. piece s100 0 SER BEEF STRI PL OI N130F 54C RARE Opti onalCorned Bee f 9 to 12 lb 4 to 5 kg COR NE D BE EFSET HOLD THERMOS TAT 3 to 4 roasts165F 74C HA MBU RGERSCooking time depen ds on the desi red degree of donene ss CheckD OOR V ENT S ONE -HA LF OP EN PRIM E RI B40 lb 18 kg 120 lb 54 kg2 roasts PR IME RIB SPECI AL36 lb 16 kg 100 lb 45 kgRIB EYE Beef Round, Top In side, Untr imm ed 14 to 23 lb 6 to 10 kg BEEF ROUNDBee f Round, Bottom Goo sene ck , Untri mme d 14 to 23 lb 6 to 10 kg 14 lb 6 kg ROAST S 10 minut es per poundCAFET ER IA OR STE AMS HIP BEE F ROUNDWEIGHT RANGE 40 to 49 lb 18 to 22 kg ROASTS 6 to 8 hours6 tenderloi ns TEN DERL OIN8 roast s VEA L LO INPR EHEAT THE OVEN Veal Loin, Trimme d 8 to 10 lb 4 to 5 kg and plac e directl y on wire shel ves LAM B, LEGOVEN Lamb Leg, Boneless, Tied 8 to 11 lb 4 to 5 kg SET HOL D THERMOSPR EHEAT THE OVEN Lamb Rack, Roa st Ready, Single , Frenc hed 7-bone LAMB RACKS Frenc hed18” x 13” x 1” ON SHELV ES 18” x 26” x 1” ON SHELVESMODE LS HA M, FRE SHPREH EA T THE OV EN Pork Fresh Ham 14 to 17 lb 6 to 8 kg DOOR VE NTS ONE- HALF O PENMO DEL S HAM, CU RED AND SMO KED160F 71C Optiona lPOR K CHOP S 3 roast s POR K LOINPREH EAT THE OVEN Pork Loin, Bonele ss, Tied 8 to 10 lb 4 to 5 kg Boston Butt , Bonel ess 8 to 10 lb 4 to 5 kg C O O K I N G G U I D E L I N E SPOR K SHO ULD ER Pork Loin, Back Rib s BABY BACK RIBS 1-1/2 down 38 kg or less POR K RIB SPREH EAT THE OVEN Spareribs 1-1/2 down 38 kg or less PROC ESSE D MEATS 185F 85C CHICK EN BREASTSPREH EAT THE OVEN Chicke n Breasts, Boneles s 8 oz 227 gram s MO DE LS CHIC KEN , PIE CE S and HA LVE SS ET HOL D THERMOS TAT 30 minu tesPREH EAT THE OVEN Chicke n, Whole 2-1/4 to 2-3/4 lb 1 to 1,2 kg CHICK EN, WHO LETWO-STEP FRI ED CHICKEN CHIC KEN , FR IED - TWO -STE P ME THODFRYIN G DIRE CTLY FRO M THE OVEN FRYING FROM REFRIGERATED STORAGEHENS COR NISHRock Cor nish Game Hens 12 oz 340 gram s eac h 175F 79CPR EH EAT THE OVEN Duck, Who le 4 to 5 lb 2 kg DUC K, WH OLE1 hou r 3 ducks25 lb 11 kg TURK EY1 turke y 2 turkeysPR EH EAT THE OVEN Turkey Breast 10 to 15 lb 5 to 7 kg TU RKEY BREA ST2 turke y breasts 4 tur key brea stsPREH EAT THE OVEN Turkey Roll, Precooked, Frozen 8 to 12 lb 4 to 5 kg TURK EY ROLL2 turk ey roll s 4 turkey rollsnon e FISH , BAK ED150F 66C SAL MON ST EAKS1 lb 454 gm dre ssed TROU TPREH EAT THE OVEN Potatoes, Bak ing 80 to 90 count POT ATOES , BAKEDAlways stor e pota toes at room temper ature 190F 88C8 to 9 pie pla te QUIC HE203mm to 229mm 2 quic hesRICE BAK ED EGG CUSTAR D SH EET CA KE 8 to 10 round CHE ESE CA KEspr ing- form pans sprin g-form pans1 00 0 SER IES FROZE N CON VENIENC E EN TRÉ ESPRODUCT MUST BE FULLY FRO ZEN WHEN PLACED IN A PREHE ATED OVEN MODELSMODELS FROZ EN POR TIO NED CON VEN IEN CE ENTR ÉES750 SER IES 1 0 00 SER I ESCHI CKEN NUGGET S PR EC OOK ED FROZ EN FIN GER FO ODSCORN DOGS EGG ROLLSApproxim ately 36 wrapped sandwiche s per full -si ze shee t pan BRE AKFAS T SAND WI CH ES , FRES H OR PRE MAD E90 minut es 160F 66CApproximate pan capaci ty 24 cookies per full-size sheet pan COOK IESPR EH EAT THE OVEN Frozen Pre cooked Doughnuts DOUGH NUT SApproximat e pan capacity 30 doug hnuts per full-s ize shee t pan 45 to 60 minutesPROOFING DOUGH SECTION 4 MIS CEL LANE OU S S M O K I N G O V E N C O N T R O L PA N E L S M O K E R O P E R AT I O NCONT ROL S AND INDICA TORSWA RNI NG COOKING/SMOKING/HOLDING PROCEDURES - MANUAL OVENS1. PREPAR E OVEN FOR COOKING 2. PREHEAT OVE NTIMES SM O KING8. SET SMOKING TIM ERDANGER DISCO NNECT UNI T FROM POW ER SOURCE BEF ORE CLEANI NG OR SER VICINGD AN GE R SEVER E DAMAGE OR ELECTR ICA L HAZ ARD COULD RES ULTSM OKE D BE EF TO NGUE SMO KED BE EF BRISK ETCO OKING & SM OK IN G GUI DEL IN ES MOD ELSSM OKE D PORK RIB S SM OK ED FR ESH HA MSCO OK ING & SM OK IN G GUI DEL INES MODEL SSMO KE D TURKE Y SMOKE D DUCKMO DEL S 7 67 -S K & 176 7- S KWH OL E SMOKE D SALM ON SMOK ED FIS H FIL LE TSPAN PLACEMENT Pos ition 1, 4 W OO D CHIP CO NTAI NER F UL L D OO R VENT S CLO SEDC O O K I N G & S M O K I N G G U I D E L I N E S SMOK ED SHRI MP767 - SK 176 7-SKCO OK ING & SM OK ING GUIDEL IN ES COLD SMO KED SALM ON7 6 7-SK & 1 76 7 -S K ING RED IEN TS REQUIREDFOOD HOLDING - FUNCTION & VALUE F O O D H O L D I N G a n d S A N I TAT I O NGE NE RAL HOL DI NG GUID EL IN ES C AUTIONOnly HOT food should be placed into the cabinet GENERAL HOLDING CABINET OPERATIONS A NI TATION INTERNAL FOOD PRODUCTTEMPERATURESSUMMARY FOOD SAF ETY GUIDELI NESCe nter fo r Foo d Saf ety and Ap p lied Nu trition Foo d and Dru g Adm ini str at io na twen ty -fo ur hou r emer gen cy Alto- Sha am has es tab lish edserv ice call cent erCO OK /HO LD /SE RVE SYS TE MS