Alto-Shaam 750, 500, 1000 SERIES Sm O King, Times, Set Smoking, Tim Er, Overni Ght Cook And Hold

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8. SET SMOKING

S M O K E R O P E R AT I O N

COOKING/SMOKING/HOLDING PROCEDURES — MANUAL OVENS

8. SET SMOKING

TIM ER

C. Inse rt a ther mom ete r into the cen ter of the

A. The Smoking Timer activates the heating

 

 

produ ct to dete rmine if the cor rect inter nal

 

element located

wit hin the Wood Chip

 

 

temperature has been reached.

 

 

 

 

 

 

 

Con tai ner. When the Wood Chi p Containe r

D. When followi ng the procedu res in the

 

 

 

 

 

is full, and the Smo keing Timer is turned

 

 

individual produ ct cooki ng inst ructions,

 

cloc kwise

as far as it will turn, the wood

 

 

addi tional cooki ng time shoul d not be

 

 

 

 

chips will smoke for approxima tely forty-

 

 

necess ary. If, however, the required

 

 

 

 

 

five minutes to one hour.

 

 

intern al produ ct temp erature has not been

B.

To set smo king time, turn the Smok ing

 

 

reache d after the produ ct has remained

in

 

 

 

the HO LD cyc le for the one hour minimum

 

Time r knob past

the required len gth of

 

 

time period, addi tional cooki ng tim e may

 

time , then immedi ately bring it back to

 

 

be added.

Use the same COOK

 

 

 

 

 

 

 

the corr ect setting.

 

 

 

 

temperature set for the original cooking

 

 

 

 

 

 

period unti l the cor rect intern al

 

 

 

 

 

 

 

SM O KING

TIMES

 

 

 

 

 

 

 

It is recommended the operator be familiar with the

 

 

 

temperature has been reached .

 

 

 

 

 

 

taste preferences of the area. Initially experimenting

 

 

 

In the United States, FDA food code

requir es

 

 

with a minimal amount of smoking time is suggested.

 

 

 

 

 

 

 

 

 

 

produc ts

such

as

red

mea t

to remai n

in

 

 

 

LIGHT SMOKE FLAVOR . . . 10 MINU TES

 

 

MEDIUM SMOKE FLAVOR . . . 30 MINUT ES

 

 

 

“HOLD”

for

a

specified

time

period.

on

This

 

 

 

HEAVY SMOKE FLAVOR . . . 40 MINU TES

 

 

 

hol ding

time

requ irem ent is

base d

 

 

the

 

 

VERY HEAVY SMOKE FLAVOR . . . 60 MINUTES *

 

 

 

internal product

temperature

desired

 

for

the

 

 

EXTRA HEAVY SMOKE FLAVOR . . . 120 MINUTES *

 

 

 

finished

product and includes

the one

hour

 

 

 

 

 

 

 

time

period while

the oven

decreases

from

 

 

*FOR 60 MINUTES OR MORE :

LOAD WOOD CHIP

 

CONTAINER TWICE AND ACTIVATESMOKING TIMER TWICE.

 

 

 

the

cooking

te mpera ture to the

hol ding

 

 

 

 

 

 

 

 

 

 

 

temperature and the product continues to cook.

 

 

9. OVERNI GHT COOK AND HOLD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A. For maxim um produc t tenderi zing and to

 

 

 

 

 

 

 

 

 

 

INTERNAL

PRODUCT

 

 

TI ME * IN HOL D CYCLE

 

 

reduce labor duri ng peak preparati on

 

 

TEMPERATURE

 

 

 

RE QUI RE D BY FO OD COD E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hour s, it is highly

recommen ded that many

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

130°F (54°C)

 

 

 

 

1 HOUR, 52 MINUTES

 

 

 

 

products be cooked and held overnig ht.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

131°F (55°C)

 

 

 

 

1 HOUR, 29 MINUTES

 

 

 

 

Refer to individual

cooking instructions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

133°F (56°C)

 

 

 

 

56 MINUTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 . DETER MININ G IF PRO DUC T

 

 

 

135°F (57°C)

 

 

 

 

36 MINUTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

136°F (58°C)

 

 

 

 

28 MINUTES

 

 

 

 

IS SUF FICIENTLY COOKE D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

138°F (59°C)

 

 

 

 

18 MINUTES

 

 

 

 

A. Allow “COOK ” time r to cycle to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

140°F (60°C)

 

 

 

 

12 MINUTES

 

 

 

 

 

OFF” position .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

142°F (61°C)

 

 

 

 

 

8 MINUTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Before opening

the oven door, leave the

 

 

 

144°F (62°C)

 

 

 

 

 

5 MINUTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

145°F (63°C)

 

 

 

 

 

4 MINUTES

 

 

 

 

 

 

product in the

HOLD cycle for a minimum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

147°F (64°C)

 

 

 

 

2 MINUTES, 14 SECONDS

 

 

one hour.

This time peri od wil l all ow the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

149°F (65°C)

 

 

 

 

1 MINUTES, 25 SECONDS

 

 

oven temper atu re to dec rease from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151°F (66°C)

 

 

 

 

54 SECONDS

 

 

 

 

 

COOK setti ng to the sele cted HO LD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

153°F (67°C)

 

 

 

 

34 SECONDS

 

 

 

 

 

temperature. Durin g this one hour perio d,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

155°F (68°C)

 

 

 

 

22 SECONDS

 

 

 

 

 

the product will continue to cook and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

157°F (69°C)

 

 

 

 

14 SECONDS

 

 

 

 

 

smoke will contin ue to penetrat e into the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

158°F (70°C)

 

 

 

 

 

0 SECONDS

 

 

 

 

 

food.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*HOLDING TIME MAY INCLUDE POST-OVEN HEAT RISE

 

 

 

 

 

 

 

 

 

SEC TIO N 5 • LOW TEMP ER ATUR E COOKING

& SMOKING OPER ATI ON

 

 

 

 

 

 

 

 

 

 

 

 

 

64.

Image 66
Contents LOW TEMPERATURE COOKI NG AND HOLDING GUI DELINES Manual ly Operat ed Oven sSECTIO N 1 Low Temperature Cooking Introduction SECTIO N 3 Clean ing and Mainten anceGE NE RAL INDEX Low Tempera ture Cooki ng Fact sLOW TEMPERATURE COOKING INTRODUC TION Welcome to the cost saving convenience of Low Temperature CookingL O W T E M P E R AT U R E C O O K I N G I N T R O D U C T I O N LO W TEM PE RATU RE COO KI NG FACTSME AT SH RINK AG E LO W TE MPE RATURE CO OKI NG FACTSTO CALC UL ATE 1. Temperature at which meat is cookedLABOR AND EQUIPMENT COST REDUCTION DESCRIPTION ACCESSORIES DESCRIPTIONM AN UA L C OO K & HO LD O VEN - OPTIO NS & ACCE SSOR IE S 1000-TH-IANY KIND. DO NOT USE WATER JET TO CLEAN AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANEDHOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF WARRANTY BECOMES VOID IF APPLIANCE IS FLOODEDOV EN COM PART ME NT CONTROL PANEL IDENT IF ICA TIONO P E R AT I O N 2. PREH EAT OVEN COOKING and HOLDING PROCEDURES - MANUAL OVENS1. PREPARE OVEN FOR COOKIN G 3. PREPARE PRODUCT FOR COOKING8. DETERM INING IF PRO DUCT IS SUF FICIENTLY COOKE D A. Allow COOK tim er to cycle to theRED MEA T 9. REHEA TING 10. CA RE AND CL EANINGCH EF OPE RATI NG TIP S CLEANING AGENTS CLEANI NG AND PREVENTIVEMAINTENANCE CLEANING MATERIALSDA NGE R DIS CONNECT UNI T FROM POWER SOURCE BEF ORE CLEANI NG OR SER VICINGHOSED DOWN, OR FLOODED WITH WATEROR LIQUID SOLUTION OF D A N GE RPRE HEA T C O O K I N G G U I D E L I N E SOV EN INSTRPRE HE AT THE OVEN Beef Brisket, Fre sh 9 to 13 lb 4 to 6 kg BEEF BRI SKE TMODELS SET HOL D THERMOS TAT1000 BEEF SHOR T RIBSMOD ELS PR EHEAT THE OVEN Short Rib s 10 to 12 oz. piece s130F 54C RARE BEEF STRI PL OI N100 0 SER Opti onalSET HOLD THERMOS TAT COR NE D BE EFCorned Bee f 9 to 12 lb 4 to 5 kg 3 to 4 roastsCooking time depen ds on the desi red degree of donene ss HA MBU RGERS165F 74C Check40 lb 18 kg PRIM E RI BD OOR V ENT S ONE -HA LF OP EN 120 lb 54 kg36 lb 16 kg PR IME RIB SPECI AL2 roasts 100 lb 45 kgRIB EYE Bee f Round, Bottom Goo sene ck , Untri mme d 14 to 23 lb 6 to 10 kg BEEF ROUNDBeef Round, Top In side, Untr imm ed 14 to 23 lb 6 to 10 kg 14 lb 6 kg ROAST S 10 minut es per poundWEIGHT RANGE BEE F ROUNDCAFET ER IA OR STE AMS HIP 40 to 49 lb 18 to 22 kg ROASTS 6 to 8 hoursTEN DERL OIN 6 tenderloi nsVEA L LO IN PR EHEAT THE OVEN Veal Loin, Trimme d 8 to 10 lb 4 to 5 kg8 roast s OVEN Lamb Leg, Boneless, Tied 8 to 11 lb 4 to 5 kg LAM B, LEGand plac e directl y on wire shel ves SET HOL D THERMOS18” x 13” x 1” ON SHELV ES LAMB RACKS Frenc hedPR EHEAT THE OVEN Lamb Rack, Roa st Ready, Single , Frenc hed 7-bone 18” x 26” x 1” ON SHELVESPREH EA T THE OV EN Pork Fresh Ham 14 to 17 lb 6 to 8 kg HA M, FRE SHMODE LS DOOR VE NTS ONE- HALF O PEN160F 71C HAM, CU RED AND SMO KEDMO DEL S Optiona lPOR K CHOP S POR K LOIN PREH EAT THE OVEN Pork Loin, Bonele ss, Tied 8 to 10 lb 4 to 5 kg3 roast s C O O K I N G G U I D E L I N E S POR K SHO ULD ERBoston Butt , Bonel ess 8 to 10 lb 4 to 5 kg POR K RIB S PREH EAT THE OVEN Spareribs 1-1/2 down 38 kg or lessPork Loin, Back Rib s BABY BACK RIBS 1-1/2 down 38 kg or less PROC ESSE D MEATS CHICK EN BREASTS PREH EAT THE OVEN Chicke n Breasts, Boneles s 8 oz 227 gram s185F 85C S ET HOL D THERMOS TAT CHIC KEN , PIE CE S and HA LVE SMO DE LS 30 minu tesCHICK EN, WHO LE PREH EAT THE OVEN Chicke n, Whole 2-1/4 to 2-3/4 lb 1 to 1,2 kgFRYIN G DIRE CTLY FRO M THE OVEN CHIC KEN , FR IED - TWO -STE P ME THODTWO-STEP FRI ED CHICKEN FRYING FROM REFRIGERATED STORAGERock Cor nish Game Hens 12 oz 340 gram s eac h COR NISHHENS 175F 79C1 hou r DUC K, WH OLEPR EH EAT THE OVEN Duck, Who le 4 to 5 lb 2 kg 3 ducks1 turke y TURK EY25 lb 11 kg 2 turkeys2 turke y breasts TU RKEY BREA STPR EH EAT THE OVEN Turkey Breast 10 to 15 lb 5 to 7 kg 4 tur key brea sts2 turk ey roll s TURK EY ROLLPREH EAT THE OVEN Turkey Roll, Precooked, Frozen 8 to 12 lb 4 to 5 kg 4 turkey rollsFISH , BAK ED non eSAL MON ST EAKS 150F 66CTROU T 1 lb 454 gm dre ssedAlways stor e pota toes at room temper ature POT ATOES , BAKEDPREH EAT THE OVEN Potatoes, Bak ing 80 to 90 count 190F 88C203mm to 229mm QUIC HE8 to 9 pie pla te 2 quic hesRICE BAK ED EGG CUSTAR D SH EET CA KE spr ing- form pans CHE ESE CA KE8 to 10 round sprin g-form pansPRODUCT MUST BE FULLY FRO ZEN WHEN PLACED IN A PREHE ATED OVEN FROZE N CON VENIENC E EN TRÉ ES1 00 0 SER IES MODELS750 SER IES FROZ EN POR TIO NED CON VEN IEN CE ENTR ÉESMODELS 1 0 00 SER I ESCORN DOGS PR EC OOK ED FROZ EN FIN GER FO ODSCHI CKEN NUGGET S EGG ROLLS90 minut es BRE AKFAS T SAND WI CH ES , FRES H OR PRE MAD EApproxim ately 36 wrapped sandwiche s per full -si ze shee t pan 160F 66CCOOK IES Approximate pan capaci ty 24 cookies per full-size sheet panApproximat e pan capacity 30 doug hnuts per full-s ize shee t pan DOUGH NUT SPR EH EAT THE OVEN Frozen Pre cooked Doughnuts 45 to 60 minutesPROOFING DOUGH SECTION 4 MIS CEL LANE OU S CONT ROL S AND S M O K E R O P E R AT I O NS M O K I N G O V E N C O N T R O L PA N E L INDICA TORS1. PREPAR E OVEN FOR COOKING COOKING/SMOKING/HOLDING PROCEDURES - MANUAL OVENSWA RNI NG 2. PREHEAT OVE N8. SET SMOKING SM O KINGTIMES TIM ERD AN GE R DISCO NNECT UNI T FROM POW ER SOURCE BEF ORE CLEANI NG OR SER VICINGDANGER SEVER E DAMAGE OR ELECTR ICA L HAZ ARD COULD RES ULTCO OKING & SM OK IN G GUI DEL IN ES SMO KED BE EF BRISK ETSM OKE D BE EF TO NGUE MOD ELSCO OK ING & SM OK IN G GUI DEL INES SM OK ED FR ESH HA MSSM OKE D PORK RIB S MODEL SMO DEL S SMOKE D DUCKSMO KE D TURKE Y 7 67 -S K & 176 7- S KPAN PLACEMENT Pos ition 1, 4 SMOK ED FIS H FIL LE TSWH OL E SMOKE D SALM ON W OO D CHIP CO NTAI NER F UL L D OO R VENT S CLO SED767 - SK SMOK ED SHRI MPC O O K I N G & S M O K I N G G U I D E L I N E S 176 7-SK7 6 7-SK & 1 76 7 -S K COLD SMO KED SALM ONCO OK ING & SM OK ING GUIDEL IN ES ING RED IEN TS REQUIREDGE NE RAL HOL DI NG GUID EL IN ES F O O D H O L D I N G a n d S A N I TAT I O NFOOD HOLDING - FUNCTION & VALUE C AUTIONGENERAL HOLDING CABINET OPERATION Only HOT food should be placed into the cabinetINTERNAL FOOD PRODUCTTEMPERATURES S A NI TATIONCe nter fo r Foo d Saf ety and Ap p lied Nu trition FOOD SAF ETY GUIDELI NESSUMMARY Foo d and Dru g Adm ini str at io nserv ice Alto- Sha am has es tab lish eda twen ty -fo ur hou r emer gen cy call cent erCO OK /HO LD /SE RVE SYS TE MS