Sea Frost BG 2000 installation instructions

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NOTES ON SWAGELOK FITTINGS

Swagelok fittings come to you completely assembled, finger-tight. (Pieces a, b, and c in Drawing #1 are already together). They are ready for immediate use.

Disassembly before use can result in dirt and foreign material getting into the fitting and causing leaks. If disassembly is necessary, reassemble per Drawing # 1.

This is a double ferrule system. The most serious installation problem encountered with SEA FROST is the incorrect assembly of these fittings. Be absolutely sure that you assemble all fittings as in Drawing #1.

To ease assembly slacken the fitting nut slightly before pushing onto the tube, then retighten with fingers before tightening with a wrench. (This is to avoid cross threading.)

Step 1. Always leave two inches of straight, undistorted tubing leading to all Swagelok fittings to allow a proper connection.

Step 2. Prior to inserting 1/2" tubing into Swagelok tube fitting, make a pencil mark one inch from the end of the tube. Prior to inserting 3/8" tubing, make a pencil mark 3/4" from the end of the tube. With 1/4" tubing make the mark 5/8" from the end.

Step 3. Insert clean, smooth tubing with the pencil mark into the Swagelok tube fitting. You can be sure the tube is resting firmly on the shoulder of the fitting when the pencil mark is flush with the nut.

Step 4. Tighten the Swagelok nut to a wrench snug* position. Scribe the nut with a pencil at the 6:00 o'clock position. (See drawing #1 step # 2.)

*Wrench snug is the first point in the assembly tightening when the tube can not be pulled from the fitting, (i.e. when the ferrules tighten enough to contact the tubing).

Step 5. Now, while holding the fitting body with a back-up wrench, tighten the nut one- and-one-quarter turns (1-1/4). To do so, watch the scribe mark, make one complete revolution, and continue to the 9:00 o'clock position. (See drawing # 1, step #3.)

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Contents Operation & Installation Instructions Table of Contents View of the Future Controls BG 2000 OperationDefrosting ICE MakingHarvesting ICE Storage of ICE CubesRoutinely Check BG 2000 MaintenanceCleaning Routine Service and InspectionLAY-UP Winterizing HOW Refrigeration Works Page Tube Bending InstallationTube Handling Tube CuttingPage Step DrawingReconnecting PRE-SWAGED Fittings Mounting Service AccessCondensing Unit Location and Mounting Receiver Filter Drier RFD VisibilityInstalling the Thermostatic Expansion Valve Running the Tubing Pump InstallationFinal Assembly AC Line Circuit Thermostat WiringConnection Access ThermostatRefrigerant Wiring the PumpRefrigerant Handling and Safety General Safety this is IMPORTANT. Read thisAccess to the System Service Ports Procedures for Working with R-404aVenting the Gauge SET Disconnecting GaugesGauges Evacuation Leak Test Commissioning Procedure Evacuation with a Vacuum PumpLeak Checking a Charged System About Pressures NEW System Charging Introducing Initial ChargeLeak Checking Special Note To Check with BubblesTo Check with AN Electronic Detector If a Leak is DetectedReading the Sight Glass General Information RFD Sight Glass DetailProper Charge Amount Discharging the System Reclaiming Checking the Refrigerant Charge Periodic InspectionHigh Pressure CUTOUT/MANUAL Reset Button TroubleshootingCharge Loss Indicates a Leak That Must be Corrected Call US with ANY Questions BG 2000 Specifications and Operating Characteristics Page Water Circuit Page Page Page Thermostat Calibration Instructions Holdover Plates Stainless Steel Evaporator Plates