Goldstar MA-2005ST Tools and Measuring Instruments, Microwave Leakage Test, Necessary Tools

Page 23

SERVICE INFORMATION

TOOLS AND MEASURING INSTRUMENTS

NECESSARY TOOLS

Tools normally used for TV servicing are sufficient. Standard tools are listed below.

¥Diagonal pliers

¥Long nose pliers

¥Phillips screwdriver

¥Flat blade screwdriver

¥Wrench (size 5mm)

¥Nutdriver (size 5mm)

¥Adjustable wrench

¥Soldering iron

¥Solder

¥Vinyl insulation tape

¥Polishing cloth

NECESSARY MEASURING INSTRUMENTS

¥TESTER (VOLTS-DC, AC, Ohmmeter)

¥Microwave survey meter

-Holaday HI-1500

HI-1501

-Narda 8100 8200

¥Inch scale

¥600 cc non conductive material beaker (glass or plastic),

inside diameter: approx. 8.5 cm (31/2 in.)

¥Cylindrical and made of borosilicate glass vessel. max. thickness: 3 mm

outside diameter: approx. 190mm

height: approx. 90mm

¥Glass thermometer: 100¡C or 212¡F (1 deg scale)

MICROWAVE LEAKAGE TEST

CAUTIONS

¥Be sure to check microwave leakage prior to servicing the oven if the oven is operative prior to servicing.

¥The service personnel should inform the manufacture importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW/cm2 and should repair any unit found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance.

¥If the oven operates with the door open, the service personnel should:

-Tell the user not to operate the oven.

-Contact the manufacturer and CDRH

(Center for Devices and Radiological Health) immediately.

NOTE: Address on CDRH

Office of Compliance(HFZ-312)

Center for Devices and Radiological

Healthe 1390, Piccard Drive,

Rockville. MD 20850

¥The service personnel should check all surface and vent openings for microwave leakage.

¥Check for microwave leakage after every servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed

4 mW/cm2. Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage.

MEASURING MICROWAVE ENERGY LEAKAGE

¥Pour 275±15cc of 20±5¡C(68±9¡F) water in a beaker which is graduated to 600 cc, and place the beaker on the center of the turntable.

¥Set the energy leakage monitor to 2,450 MHz and use it following the manufacturer's recommended test procedure to assure correct result.

¥When measuring the leakage, always use the 2-inch (5cm) spacer supplied with the probe.

¥Operate the oven at its maximum output.

¥Measure the microwave radiation using and electromagnetic radiation monitor by holding the probe perpendicular to the surface being measured

Move probe along shaded area

Probe scanning speed Less than 2.5 cm/sec ( 1in/sec)

5-1

Image 23
Contents Microwave Oven Safety Precautions Type of Microwave Oven Function & Type 1/2How a Microwave Oven Works Grill Cooking Function & Type 2/2Installation Installation & Utensils 1/2Cooking Utensils Installation & Utensils 2/2Principle of dielectric heating What’s the microwave? 1/2History of dielectric heating Definition of electric wave Safety of microwave ovenWhat’s the microwave? 2/2 Conventional heating Conventional heating vs. dielectric heatingController Construction of microwave ovenCavity DoorHow does the microwave oven operate? Input Senondary Winding AT Microwave generation systemMagnetron 1/2 Microwave generation systemMagnetron 2/2 Testing Magnetron TubeMultiwave system What is Multi-WaveWhat’s the infrared sensor? Infrared sensorLG’s Auto Moving Heater Auto moving heaterWhat’s does move automatically? Conventional HeaterSpecifications Control Panel FeaturesOperating Sequence Schematic Circuit Description Necessary Measuring Instruments Tools and Measuring InstrumentsMicrowave Leakage Test Necessary ToolsRecord Keeping and Notification After Measurement Measurement with Outer Case RemovedMeasurement with a Fully Assembled Oven Control Panel Assembly Measurement of Microwave Power OutputDisassembly and Adjustment Power Supply CordDoor Main Assembly Removal PCB Assembly RemovalRemoving the Turntable Motor AIR Duct Assembly RemovalMagnetron Removal Interlock System FAN Motor Assembly RemovalHigh Voltage Transformer Removal High Voltage Capacitor and Diode RemovalInterlock Continuity Test Primary Interlock Switch TestSecondary Interlock Switch Test Monitor Switch TestComponents Test Procedure Component Test ProcedureComponents Test Procedure Results Relay Condition Cause Remedy Trouble ShootingResult Result Condition Check Defective PCB assembly Defective high voltage transformer Introduction Exploded ViewDoor Parts Controller Parts Oven Cavity Parts Latch Board Parts Interior Parts Base Plate Parts Schematic Diagram of P.C.B Printed Circuit Board