Vermont Casting VC0680P, VC0680N Leak Testing, How to Check the Fuel Supply System for Gas Leaks

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Leak Testing

DANGER

To prevent fire or explosion hazard:

·Do not smoke while performing a leak test.

·Do not permit any sources of ignition in the area when testing for leaks.

·Perform leak tests outdoors only.

·Never perform a leak test near a fire or flame.

How to Check the Fuel Supply System for Gas Leaks

1.Mix a solution of equal parts mild detergent or liquid soap and water.

2.Turn off the burner control knobs.

3.Turn the top knob of the fuel-supply cylinder counterclockwise one rotation to open.

4.Apply the soap solution to all connections of fuel-supply assembly.

If no soap bubbles appear, the grill is fine for use.

If bubbles form at the connections, there is a leak. In case of a leak, try tightening the joint. If necessary, replace the faulty part with a replacement part recommended by the manufacturer.

5.Turn off the knob on fuel-supply cylinder.

6.Turn on the burner control knobs for a moment to release pressure in hose, then turn the control knobs back off.

7.Wash off soapy solution with cold water and towel dry.

WARNING: Do not attempt to repair the cylinder valve. If it becomes damaged, the cylinder must be replaced.

If you are unable to stop a leak, shut off the gas supply at the cylinder valve. Remove the cylinder from the grill. Call a gas appliance serviceman or L.P. gas dealer. Do not use appliance until the leak is fixed.

Perform a leak test each time the gas supply cylinder is connected to the regulator. Leak test any time a part of the gas system is replaced. Perform a leak test at least once each year whether the L.P. gas supply cylinder has been disconnected or not.

Have a dealer check the cylinder for deterioration after 10 years, according to DOT regulations. Immediately replace cylinder if any is found.

IMPORTANT! Inspect the gas supply hose regularly. If there are cuts, excessive abrasion or wear, replace the hose prior to operating the appliance.

Use only the hose replacement specified in the parts list for your grill.

Leak Testing the

Fuel Supply System

(arrows denote primary

areas to check)

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Contents Portable Gas Grill VC0620P VC0680P United States 1-800-944-8982 Canada Statement of CommitmentTable of Contents Portable Gas Grill VC0680P Portable L.P. Gas Barbecue Grills Fuel Regulator and Hose Transporting a Full Cylinder Take These Instructions to the L.P. Gas Dealer Filling and Purging Type 1 L.P. GAS CylindersAssembly Instructions Chapter Assembly Identifying the Grill Parts Locate these partsAssembly Attach the Base to the Pillar Assembly Attach Grill Bottom to Pillar Assembly Step Assembly Attach the Side Tables Assembly Assemble the Grill Lid Assembly Step Assembly Installing the Internal Grill Parts Set the warming rack onto the back of the cooking grids Installing an L.P. Gas Cylinder Connecting the L.P. Gas Cylinder Connecting the Regulator to CylinderNatural Gas Grills Connecting to Natural Gas Installation for Natural GASOperating the QUICK-CONNECT To Disconnect the Fuel SupplyLeak Test Connections Use and Care Directions Chapter Leak Testing How to Check the Fuel Supply System for Gas LeaksLighting Instructions Igniter Lighting SystemLighting Instructions HOW to Shut OFF the Grill Match LightingUsing Your Gas Grill Control SettingsTo Break in a NEW Grill Burners FlameRegular Cleaning and Upkeep Caring for Your Gas GrillCooking Tips Caring for Your Grill Cleaning and Maintenance Clearing the Burner Venturi Tubes6000, 8000 Series Replacement Parts Parts EnclosedBottom / Burner Assembly Pillar AssemblyBase Assembly Model 6000 Series ComponentsModel 8000 Series Components Gas Grill Troubleshooting Guide Burner Will Not Light Cause Corrective actionGrill Not Hot Enough or Uneven Heat Cause Corrective action Outdoor Cooking Poultry Pork Fish / Seafood Side Dishes Vegetables Desserts Manufacturer’s Limited Warranty Vermont Castings a CFM company