Multiquip manual MVH-406DSY Maintenance

Page 22

Engine Oil Replacement:

1.Replace engine oil, in first 25 hours of operation and every 50 to 100 hours afterwards.

2.Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).

Air Filter (Every 6 Months or 400 Hours)

1.The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.

Figure 25. Engine Air Filter and Element

2.To clean or replace air filter loosen the wing nut on the air filter housing (Figure 25) remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.

CAUTION

NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between theV- belt and the clutch (Figure 26). Always use safety gloves.

CLUTCH

PULLEY

VIBRATOR

PULLEY

Figure 26. V-Belt Hazard

Checking and Replacing the V-Belt and Clutch

1.After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 27). Tension is proper if the belt bends about 3/8”(10 mm) when depressed strongly with finger between shafts.Loose or wornV-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

MVH-406DSY — MAINTENANCE

Figure 27. V-Belt Check

zReplacing the V-belt

Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.

zReinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.

zChecking Clutch

Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. If the shoe is worn, power transmission becomes deficient and slipping will result.

zReplacing Clutch

Remove V-belt. Remove bolt at engine power output by giving a light tap with a hammer to an engaged wrench and rotate bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.

CAUTION

Wheneverthecompactor'svibrationbecomesweakorlostduring normaloperationregardlessofoperationhours,checktheV-belt and clutch immediately.

PAGE 22 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

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Contents Model MVH-406DSY MVH-406DSY Proposition 65 Warning Page Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only MVH-406DSY Safety Message Alert Symbols MVH-406DSY Safety Message Alert Symbols Always wear approved eye and hearing protectionMVH-406DSY Rules for Safe Operation Loading and Unloading MVH-406DSY Rules for Safe OperationTransporting EmergenciesMVH-406 MVH-406DSY -SPECIFICATIONS MVH-406DSY Dimensions MVH-406DSY Reversible Plate Compactor DimensionsMVH-406DSY- Features MVH-406DSY- Plate Compactor Components MVH-406DSY- Engine Components MVH-406DSY Engine ComponentsChecking Engine Oil Level MVH-406DSY PRE-INSPECTIONBefore Starting Checking the Hydraulic Oil LevelOil Tank Front View Checking the Air Cleaner Checking The FuelReleasing the Handle MVH-406DSY OperationElectric Start Option Starter Switch Option Recoil StartMVH-406DSY-OPERATION Normal ShutdownInspection and Maintenance ServiceTables Daily ServiceMVH-406DSY Maintenance Adding Hydraulic Oil Vibrator Oil Level CheckDraining Hydraulic Oil MVH-406DSY-MAINTENANCE Bleeder Plug Battery Maintenance OptionBattery Cable Connection Option TroubleshootingMVH-406DSY-TROUBLESHOOTING Engine TroubleshootingMVH-406DSY-TROUBLESHOOTING QTY. Column NO. ColumnPart NO. Column Remarks ColumnMVH-406DSY Suggested Spare Parts MVH-406DSY Nameplate and Decals Nameplate and DecalsDECAL, Model Logo DECAL, Mikasa Mark 125MMDECAL, Shell Tellus OIL DECAL, MQ MarkMVH-406DSYVIBRATING Plate Assy Vibrating Plate AssyMVH-406DSY Vibrating Plate Assy MVH-406DSY Base and Engine Assy Base and Engine AssyBolt 8X25 T BaseBelt Cover in L100 Washer Lock M8MVH-406DSY -VIBRATOR Assy Vibrator AssyGEAR, Drive Vibrating CaseRotary SHAFT, Drive Stop Ring S-55MVH-406DSY Control Assy Control AssyWASHER, Flat M12 Handle BracketHandle Bracketr Rubber CouplingMVH-406DSY Control Assy COVER, Throttle Lever Throttle LeverBAR GRIP, I.D MM ARM, ThrottleMVH-406DSY Hand Pump Assy Hand Pump AssyNO. Part no MVH-406DSY Electric Device Assy Electric Device AssyCRADLE, Battery Battery Cord 400LBattery Cord +550L Battery 46B24LYanmar L-100V2AJ1R2AAS5 Cylinder Block Assy Cylinder Block AssyRing Block ASSY. CylinderCOVER, Pump Stud M 6X18 PlatedYanmar L-100V2AJ1R2AAS5 Cylinder Head and Cover Assy Cylinder Head and Cover AssyVALVE, Exhaust SCREW, AdjustingVALVE, Intake SPRING, ValveYanmar L-100V2AJ1R2AAS5 Muffler Assy Muffler AssyStud M 8X18 Plated GASKET, MufflerBolt M 8X20 Plated NUT M8Yanmar L-100V2AJ1R2AAS5 AIR Cleaner Assy AIR Cleaner AssyGASKET, AIR Cleaner BODY, AIR CleanerCOVER, AIR Cleaner NUT, WingYANMARL-100V2AJ1R2AAS5-CRANKSHAFT,PISTON&CAMSHAFTASSY CRANKSHAFT, Piston and Camshaft AssyTappet BOLT, Connecting RODCamshaft Assy Tappet ASSY., RollerYanmar L-100V2AJ1R2AAS5 LUB. Oilpump and Governor Assy LUB. OIL Pump and Governor AssyPump ASSY., LUB. OIL Weight ASSY., GovernorBOLT, Adjusting COVER, LUB. OIL PumpYanmar L-100V2AJ1R2AAS5 Cooling and Starting Device Assy Cooling and Starting Device AssyCover A, Side GROMMET, TankCover B, Side COVER, TOP BlackYANMARL-100V2AJ1R2AAS5-FUELINJECTIONPUMPANDVALVEASSY Fuel Injection Pump and Fuel Injection Valve AssyGASKET, Delivery SpringValve ASSY., Delivery Lever ASSY., ControlYanmar L-100V2AJ1R2AAS5 Fueltank Assy Fuel Tank AssyValve Gasket 8, RoundPLUG, Drain STRAINER, FuelYanmar L-100V2AJ1R2AAS5 Starting Motor and Dynamo Assy Starting Motor and Dynamo AssyHARNESS, Wire Housing ASSY., GearSWITCH, Magnet ArmatureYanmar L-100V2AJ1R2AAS5 -TOOL, Label and Gasket SET Assy TOOL, Label and Gasket SET AssyLABEL, AIR Yanmar LABEL, HOW to START-ELABEL, AIR Cooled LABEL, CautionYanmar L-100V2AJ1R2AAS5 Accessories Assy Accessories AssyScrew M Terms and Conditions of Sale Parts Page Heres HOW to GET Help